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MiniMax ME 25 - User Manual

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ME 25
code n° 0000512725H
Ed. 09/10
BORDATRICE CON VASCA COLLA
EDGE BANDING MACHINE WITH GLUE TANK
BÖRDELMASCHINE MIT KLEBERWANNE
PLAQUEUSE DE CHANTS AVEC BAC DE COLLE
RIBETEADORA CON DEPÓSITO DE COLA
USO E MANUTENZIONE
OPERATION AND MAINTENANCE
BETRIEBS-UND WARTUNGSANLEITUNG
FONCTIONNEMENT ET ENTRETIEN
USO Y MANUTENCION

Table of Contents

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Summary

1. GENERAL INFORMATION

1.1. PURPOSE OF THIS MANUAL

Defines the manual's purpose and intended audience for safe, correct use of the machine.

1. GENERAL INFORMATION

1.2. MANUFACTURER AND MACHINE IDENTIFICATION

Details the identification plate on the machine and its components.

1. GENERAL INFORMATION

1.3. CUSTOMER SERVICE RECOMMENDATIONS

Provides recommendations for maintenance, repairs, and qualified personnel use.

2. SPECIFICATIONS

2.1. GENERAL MACHINE DESCRIPTION

Describes the edge banding machine's design and main components.

2. SPECIFICATIONS

2.2. OPERATING CONDITIONS AND CONTRARY DIRECTIONS

Details intended use, prohibited materials, and essential connections like dust extraction.

2. SPECIFICATIONS

2.3. SPECIFICATIONS

Lists detailed technical specifications and dimensions of the machine.

2. SPECIFICATIONS

2.4. SAFETY DEVICES

Details the safety devices installed on the machine, emphasizing their importance.

2. SPECIFICATIONS

2.4. SAFETY DEVICES

Details the safety devices installed on the machine, emphasizing their importance.

2.5. WORKING PLACES

Describes the operator positions for loading and unloading the workpiece.

2. SPECIFICATIONS

2.6. NOISE LEVEL

Provides measured noise emission levels and factors affecting exposure.

3. SAFETY PRECAUTIONS

3.1. SAFETY REGULATIONS

Outlines general safety rules for machine operation, maintenance, and handling.

3. SAFETY PRECAUTIONS

3.1. SAFETY REGULATIONS

Outlines general safety rules for machine operation, maintenance, and handling.

3.2. RESIDUAL RISKS

Lists residual risks that may persist despite safety measures, emphasizing user responsibility.

3. SAFETY PRECAUTIONS

3.2. RESIDUAL RISKS

Lists residual risks that may persist despite safety measures, emphasizing user responsibility.

3. SAFETY PRECAUTIONS

3.3. SAFETY AND INFORMATION SIGNALS

Explains various safety and information signals applied to the machine.

4. INSTALLATION

4.1. LIFTING AND UNLOADING

Provides instructions for safely lifting and moving the machine using appropriate equipment.

4. INSTALLATION

4.2. INSTALLATION AREA - CHARACTERISTICS

Specifies requirements for the installation area, including space, power, and lighting.

4. INSTALLATION

4.3. UNPACKING

Describes how to unpack the machine and release locked parts.

4.3.1 Operating units blocking

Details how to block or unblock the operating units for safe handling.

4.3.2 Glue spreader roller oscillation locking

Explains how to lock/unlock the glue spreader roller oscillation for transport.

4. INSTALLATION

4.4. INSTALLATION OF DISASSEMBLED PARTS

Guides the re-installation of machine parts that were disassembled for shipping.

4.4.1 Reel Holder

Instructions for mounting the reel holder support and pins.

4.4.2 Surface extension assembly

Details how to position and fix the work surface extensions.

4. INSTALLATION

4.5. ELECTRICAL CONNECTION

Provides instructions for electrical connection, emphasizing qualified electricians.

4. INSTALLATION

4.5. ELECTRICAL CONNECTION

Provides instructions for electrical connection, emphasizing qualified electricians.

CAREFUL WITH THE ELECTRICAL CONNECTION

Warns about potential hazards and damages from incorrect electrical connections.

4. INSTALLATION

4.6. PNEUMATIC CONNECTION

Explains how to connect the pneumatic system, including air pressure requirements.

4.7. SUCTION CONNECTION

Details the connection of the dust extraction system and its importance.

5. SET-UP PROCEDURES

5.1. ADJUSTING THE PRESSURE OF THE PNEUMATIC SYSTEM

Details how to adjust the pneumatic system pressure for optimal machine operation.

5.2. ADJUSTING REGISTRABLE ENTRANCE GUIDE

Explains how to adjust the entry guide based on the edge thickness for correct feeding.

5. SET-UP PROCEDURES

5.3 FITTING THE EDGING STRIP

Explains how to correctly fit the edge strip onto the panel, ensuring proper alignment.

5. SET-UP PROCEDURES

5.3 FITTING THE EDGING STRIP

Explains how to correctly fit the edge strip onto the panel, ensuring proper alignment.

With optional loader for wood

Provides specific setup instructions for using the optional wood loader.

5. SET-UP PROCEDURES

5.4. ADJUSTING FEEDER HEIGHT

Explains how to adjust the feeder height using indicators for correct panel feeding.

5.5. ADJUSTING ADJUSTABLE INFEED PRESSER ROLLER UNITS

Guides the adjustment of presser roller units for thicker wooden edges.

5. SET-UP PROCEDURES

5.6. END TRIMMING REGULATION

Explains how to adjust the end trimmer for panel start/end edge excess.

5.7. TRIMMING REGULATION

Details how to adjust trimmers for rounded or sharp edge finishing.

5. SET-UP PROCEDURES

5.8. ADJUSTING THE FEEL ER PIN OF THE BOARD CUT TER

Details how to adjust feeler pins for the trimmer to control edge removal.

5. SET-UP PROCEDURES

5.9. ADJUSTING THE FEEL ER PIN OF THE EDGE SCRAPING CUTTER

Explains how to adjust edge scraper feeler pins for vertical removal control.

5. SET-UP PROCEDURES

5.10. BRUSH UNIT

Details how to adjust the incidence of the upper and lower brush units.

5.11. SUBSTITUTION OF TOOL

Explains the procedure for replacing tools, emphasizing safety precautions.

5. SET-UP PROCEDURES

5.11.1 Replacing the reel cut shear knife

Instructions for replacing the reel cut shear knife, including tightening screws.

5.11.2 Replacing the end trim mer blade

Guides the replacement of the end trimmer blade, including loosening lock nuts.

5. SET-UP PROCEDURES

5.11.3 Substitute blades in upper and lower board cutting knives

Guides replacement of upper/lower cutter blades, emphasizing correct assembly and safety.

5. SET-UP PROCEDURES

5.11.4 Replacing edge scraper inserts

Explains how to replace edge scraper inserts, ensuring correct orientation and fit.

5.11.5 Replacing the brushes

Guides the replacement of brushes, including loosening the lock nut.

5. SET-UP PROCEDURES

5.12. ADJUSTING THE AMOUNT OF GLUE ON THE PANEL

Details how to adjust the glue quantity based on wood density and panel porosity.

6. OPERATING PROCEDURES

6.1. DESCRIPTION OF COMMANDS

Describes the functions of the machine's control panel buttons and indicators.

6. OPERATING PROCEDURES

6.1.2 Machine start-up

Provides step-by-step instructions for starting the machine and entering standby mode.

6. OPERATING PROCEDURES

6.1.3 Machine stop

Explains how to stop the machine, either for a cycle or to end work.

6.1.4 Emergency stop

Details how to use the emergency stop button and reset the machine.

6.1.5 Setting glue temperature

Guides setting and modifying glue temperatures for standby and operation.

6. OPERATING PROCEDURES

6.1.6 Setting Standby Time

Explains how to set the standby time, affecting glue temperature.

6.2. MACHINE PREPARATION AND USE

Guides preparation for machining and performing test runs for correct setup.

6. OPERATING PROCEDURES

6.3. EDGES FOR SMALL SIZE PANELS

Provides specific instructions for edge banding small-sized panels using a pusher.

6.4. SUGGESTIONS FOR USE

Offers advice for achieving good edge banding results, covering panels, glue, and machine setup.

6. OPERATING PROCEDURES

6.3. EDGES FOR SMALL SIZE PANELS

Provides specific instructions for edge banding small-sized panels using a pusher.

6.4. SUGGESTIONS FOR USE

Offers advice for achieving good edge banding results, covering panels, glue, and machine setup.

6. OPERATING PROCEDURES

6.3. EDGES FOR SMALL SIZE PANELS

Provides specific instructions for edge banding small-sized panels using a pusher.

6.4. SUGGESTIONS FOR USE

Offers advice for achieving good edge banding results, covering panels, glue, and machine setup.

6. OPERATING PROCEDURES

6.3. EDGES FOR SMALL SIZE PANELS

Provides specific instructions for edge banding small-sized panels using a pusher.

6.4. SUGGESTIONS FOR USE

Offers advice for achieving good edge banding results, covering panels, glue, and machine setup.

6. OPERATING PROCEDURES

6.3. EDGES FOR SMALL SIZE PANELS

Provides specific instructions for edge banding small-sized panels using a pusher.

6.4. SUGGESTIONS FOR USE

Offers advice for achieving good edge banding results, covering panels, glue, and machine setup.

6. OPERATING PROCEDURES

2 - Heat-fusible glues

Provides instructions for using heat-fusible glues, including checking spread and changing glue.

3 - Machine registrations

Explains how the machine is registered for specific edge types and the procedure for test runs.

7. MAINTENANCE REQUIREMENTS

7.1. SPECIAL SUBSTITUTIONS

Emphasizes using original parts for replacement and proper disposal of old parts.

7.2. END TRIMMER BELT - REPLACEMENT

Details the procedure for replacing the end trimmer belt, including opening covers and loosening tensioner.

7. MAINTENANCE REQUIREMENTS

7.3. TRIMMER BELT - REPLACEMENT

Details checking and replacing the trimmer belt, including tensioner adjustment.

7.4. REPLACING THE FEEDER BELT

Provides instructions for replacing the feeder belt, involving removing covers and loosening tensioners.

7. MAINTENANCE REQUIREMENTS

Driving pulley

Instructions for disassembling the driving pulley, including removing Seeger, dowels, pinion.

Driven pulley

Instructions for disassembling the driven pulley, including removing Seeger and pin.

7. MAINTENANCE REQUIREMENTS

7.5. ADJUSTING TENSION OF FEEDING BELT

Details how to adjust the tension of the feeding belt for optimal operation.

7.6. GENERAL CLEANING

Provides instructions for general cleaning of the machine, including safety precautions.

7. MAINTENANCE REQUIREMENTS

7.7. CHANGING THE GLUE

Provides detailed instructions for changing the glue, including safety and emptying procedures.

7. MAINTENANCE REQUIREMENTS

7.8. GENERAL LUBRICATION

Explains how to lubricate the glue spreader roller unit, specifying frequency and grease type.

7. MAINTENANCE REQUIREMENTS

7.9. SHARPENING OF TOOLS

Advises on checking tool sharpness and replacing them if necessary.

7.10. CHECKING THE SAFETY DEVICES

Details periodic checks for safety devices like microswitches and emergency stop.

7.11. DISCARDING THE MACHINE

Outlines procedures for safely discarding the machine according to regulations.

8. TROUBLE - SHOOTING GUIDE

8.1. TROUBLES - CAUSES -WHAT TO DO

Lists common machine problems, their causes, and recommended solutions.

8. TROUBLE - SHOOTING GUIDE

THE PANEL DOES NOT SLIDE

Addresses issues where the panel does not slide correctly due to incorrect presser or guide settings.

8. TROUBLE - SHOOTING GUIDE

THE REEL EDGE IS NOT FED

Addresses issues where the reel edge is not fed, caused by incorrect panel insertion or dirty feed roll.

MALFUNCTIONING OF THE WOODEN SLATS LOADER

Discusses problems with the wooden slat loader, typically due to misadjusted wood stop.

8. TROUBLE - SHOOTING GUIDE

THE REEL EDGE IS NOT FED

Addresses issues where the reel edge is not fed, caused by incorrect panel insertion or dirty feed roll.

MALFUNCTIONING OF THE WOODEN SLATS LOADER

Discusses problems with the wooden slat loader, typically due to misadjusted wood stop.

8. TROUBLE - SHOOTING GUIDE

THE WOODEN EDGE DOES NOT STICK TO THE PANEL

Addresses issues where wooden edges do not adhere properly due to presser or guide settings.

THE EDGE IS NOT CLOSE FITTING; PROPERLY GLUED

Covers edge adhesion problems caused by panel shape, glue application, dust, or temperature.

8. TROUBLE - SHOOTING GUIDE

END TRIMMING DEFECTS ON THE REAR EDGE

Addresses issues where the rear edge trimming blade is misaligned with the panel feeler.

8. TROUBLE - SHOOTING GUIDE

EDGE TRIMMING FAULTS

Discusses edge trimming quality issues related to panel characteristics and feeler adjustments.

Edge Trimming Profile Faults

Addresses edge trimming faults where the edge profile matches diagrams in Figure 16, requiring feeler adjustment.

8. TROUBLE - SHOOTING GUIDE

EDGE TRIMMING FAULTS

Discusses edge trimming quality issues related to panel characteristics and feeler adjustments.

8. TROUBLE - SHOOTING GUIDE

THE GLUE DOES NOT HEAT UP

Addresses the problem of the glue not reaching the set temperature, usually due to faulty resistances.

MiniMax ME 25 Specifications

General IconGeneral
Frequency50/60 Hz
Input Voltage230V
Cooling MethodAir-cooled
Protection ClassIP21
Phase1-Phase

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