This document outlines the construction and finishing of a "Patio Table" as an advanced woodworking project, part of the "Minwax Woodworks: Advanced Project 2009-2010" series. The table is designed to be a durable and aesthetically pleasing outdoor furniture piece, suitable for a patio, porch, or sunroom.

Function Description

The patio table serves as a sturdy and attractive outdoor dining or gathering surface. Its 44-inch diameter top is designed to comfortably seat four people. A key feature is the integrated center hole, which accommodates an umbrella canopy, providing shade for users. The robust base construction ensures stability, and the design includes ample space beneath the table for an umbrella counterweight, enhancing its practicality for outdoor use. The project emphasizes advanced woodworking techniques, making it a challenging yet rewarding endeavor for experienced hobbyists.

Important Technical Specifications

Overall Dimensions:

Height: 29-3/4 inches
Diameter: 44 inches

Material Recommendations:

Primary Wood: Pine
Alternate Wood: Cedar (for enhanced outdoor durability)
Splines (L): 1/4" x 5" x 1" (24 pieces from scrap)
Steel Brackets (K): 1/8" x 1-1/2" x 6" (4 pieces)

Fasteners:

Wood Screws: #10 x 2" flathead stainless steel (24 pieces)
Lag Bolts: 1/4" x 1" stainless steel (8 pieces)
Lag Bolts: 1/4" x 4-1/2" stainless steel (4 pieces with washers)
Dowels: 1/2" diameter (length specified in assembly steps)

Cutting List (Key Components):

Ring Segment (A): 1" x 4" x 11-15/16" (12 pieces) - Forms the outer ring of the tabletop.
Top Slat (B): 1" x 4-3/4" x 15-7/8" (24 pieces) - These pie-shaped slats create the sunburst radial design of the top.
Hub Segment (C): 1" x 4-1/2" x 8-1/2" (4 pieces) - Forms the central hub of the tabletop.
Strut (D): 1-5/8" x 1-5/8" x 18-1/2" (4 pieces) - Structural support for the tabletop.
Outer Brace (E): 1" x 1-5/8" x 21-7/8" (4 pieces) - Part of the table base structure.
Inner Brace (F): 1" x 1-5/8" x 5" (4 pieces) - Part of the table base structure.
Lower Ring Segment (G): 1-5/8" x 5-1/4" x 12" (4 pieces) - Forms the lower ring of the base.
Upper Leg (H): 1-5/8" x 4" x 11-1/2" (4 pieces) - Upper sections of the curved legs.
Lower Leg (J): 1-5/8" x 4" x 22" (4 pieces) - Lower sections of the curved legs.

Recommended Finish:

Stain/Finish: Thompson's® WaterSeal® Advanced Tinted Wood Protector Sheer Honey Gold.
Alternate Finish: Thompson's® WaterSeal® Waterproofer Plus Tinted Wood Protector Sheer Honey Gold.
Rustproof Paint: For steel brackets.

Usage Features

The patio table is designed for comfortable outdoor use, seating four people. Its sunburst radial top design adds a decorative element, while the center hole allows for the integration of an umbrella, providing essential shade. The sturdy construction ensures durability and stability, making it suitable for various outdoor environments like patios, porches, and sunrooms. The choice of wood (pine or cedar) allows for customization based on desired aesthetics and weather resistance. The finishing products recommended are specifically chosen to protect the wood from water damage, mildew, and UV radiation, ensuring the table's longevity and maintaining its appearance in outdoor conditions.

Maintenance Features

Finishing and Protection:

Waterproofing: The primary maintenance feature is the application of a high-quality wood protector/waterproofer. Thompson's® WaterSeal® Advanced Tinted Wood Protector or Waterproofer Plus Tinted Wood Protector are recommended to prevent water damage, resist mildew, and protect against UV radiation.
Application: Apply one thin, even coat using a paint pad or brush. Avoid over-application, which can lead to tackiness.
Drying Time: Allow a minimum of 12 hours (for Advanced Tinted Wood Protector) or at least 48 hours (for Waterproofer Plus) before using the table.
Cleaning: Before applying any finish, the wood surface must be free of dirt, wood dust, and contaminants. Thompson's® WaterSeal® Deck Cleaner & Brightener or Deck Wash can be used for cleaning.
Reapplication: Perform a "splash test" annually to determine if reapplication is necessary. If water absorbs and darkens the wood within 5 seconds, it's time to reapply. Reapplication is recommended every year for maximum protection against color change and sun damage.
Tool Cleanup: Brushes and equipment used for water-based products should be cleaned with soap and water; for oil-based finishes, use mineral spirits.
Rust Prevention: Steel brackets (K) should be primed with rustproof paint to prevent corrosion, especially in outdoor environments.

General Care:

Environmental Considerations: Do not apply finishes in direct sunlight, on hot days, or if rain is expected within 48 hours. Ensure temperatures are within the specified range (above 50°F and below 95°F) during application and for 24-48 hours afterward.
Storage: Keep finishing product containers closed when not in use and do not transfer contents to other containers.
Disposal: Rags, steel wool, or other waste soaked with finishing products should be immediately placed in a sealed, water-filled metal container to prevent spontaneous combustion and disposed of according to local fire regulations.

The detailed instructions for construction and finishing aim to ensure the table's structural integrity and aesthetic appeal are maintained over time, even with exposure to outdoor elements.

Minwax PATIO TABLE - Page 11