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Misonix SONICATOR XL2020 User Manual

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SONICATOR
®
ULTRASONIC LIQUID PROCESSOR
OPERATION MANUAL
M I S O N I X
MISONIX INCORPORATED
MODELS
XL2020
XL2015
XL2010
MISONIX INCORPORATED
1938 New Highway, Farmingdale, NY 11735 U.S.A.
Telephone: 631-694-9555 Fax: 631-694-9412
Toll Free: 1-800-645-9846
www.misonix.com
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Misonix SONICATOR XL2020 Specifications

General IconGeneral
TypeUltrasonic Liquid Processor
Frequency20 kHz
ModelXL2020
Pulse ModeYes
Dimensions30.5 x 38 x 23 cm

Summary

Safety - Warnings and Precautions

General Safety Warnings

Crucial safety guidelines covering high voltage, electrical connections, grounding, and environmental hazards.

Getting Started

Inspection

Procedures for inspecting the unit upon arrival and checking for transit damage.

Power Requirements

Details on the necessary voltage, phase, and frequency for unit operation.

Placement of Equipment

Guidelines for locating the generator in a suitable environment, considering ventilation.

System Components Diagram

Visual identification of all components included with the ultrasonic processor.

Specifications

Generator Specifications

Technical data for the generator unit, including voltage, current, weight, and dimensions.

Convertor and Horn Specifications

Technical data for the convertor and standard horn, including weight, dimensions, and materials.

Environmental and Accessory Information

Details on environmental operating conditions and accessory usage guidelines.

Major Components Description

Generator (Power Supply)

Description of the generator unit, including controls, power cord, and connectors.

Process Control Features (XL2020)

Details on the microprocessor, digital timer, and pulsar timer for the XL2020 model.

Process Control Features (XL2015)

Details on the pulsar timer and overload indicator for the XL2015 model.

Convertor (Transducer)

Explanation of the convertor's housing, driver, and high-frequency cable connector.

Horn (Probe)

Description of the horn's resonant body, tip, and attachment options for accessories.

Replaceable Flat Tips

Information about the flat tips, their function, erosion, and replacement.

Controls and Indicators Functions

XL2020 Controls and Functions Overview

Detailed explanation of each control and indicator for the XL2020 model.

XL2020 Controls and Indicators Diagram

Diagram illustrating the controls and indicators for the XL2020 model.

XL2010 & XL2015 Controls and Functions

Explanation of controls and indicators specific to the XL2010 and XL2015 models.

XL2010 & XL2015 Controls and Indicators Diagram

Diagram illustrating the controls and indicators for the XL2010 and XL2015 models.

Preparation for Use

Initial Setup Steps

Steps for preparing the unit before operation, including warm-up and power connection.

Convertor Mounting Diagram

Illustrates the correct and incorrect methods for mounting the convertor.

Horn and Tip Attachment/Removal

Instructions for attaching and removing horns, tips, and microtips using specific tools.

Horns and Tips Removal/Attachment Diagrams

Illustrations showing the correct procedure for removing and attaching horns, tips, and microtips.

Tuning Instructions

XL2020 Tuning Procedure

Step-by-step guide for tuning the XL2020 generator with probes and horns.

XL2010 & XL2015 Tuning Procedure

Step-by-step guide for tuning the XL2010 and XL2015 generators with probes and horns.

Microtip™ and Extender Tuning

Specific tuning instructions for microtips and extenders.

Cup Horns & Tray Horns Tuning

Tuning procedures for cup horns and tray horns, with specific notes on liquid levels.

Programming the XL2020 Microprocessor

Key Functions Overview

Description of the function of each key on the XL2020 keypad.

Continuous Mode Operation

Instructions for operating the Sonicator in continuous mode, including start, interrupt, and stop.

Timer Mode Operation

Detailed steps for programming and operating the unit in timer-only mode.

Pulsar™ Mode Operation

Instructions for setting up and running the unit using the Pulsar™ mode.

Timer and Pulsar™ Mode Operation

Steps for programming and operating the unit in combined Timer and Pulsar™ mode.

Storing and Recalling Programs

How to store, review, and recall up to 10 set-up programs in memory.

Accessories

Cup Horn Installation

Detailed instructions for installing the Cup Horn, including splash shield and fittings.

Cup Horn Operation and Settings

Guidance on operating the Cup Horn, vessel selection, and output power settings.

Maintenance and Continuous Flow Cell

Maintenance advice for the cup and horn, and introduction to the continuous flow cell.

Continuous Flow Cell Installation (Models)

Detailed installation steps for Stainless Steel Continuous Flow Cell models.

Microtip™ Usage Precautions

Essential precautions for operating the Microtip™ to ensure longevity and prevent damage.

Stepped Microtip™ Description

Description of the Stepped Microtip™, its components, and applications.

Extender Tip Usage and Tuning

Information on using Extender Tips, their limitations, and the need for tuning.

Sapphire Tipped Horn Details

Description of sapphire tipped horns, their properties, care, and potential issues.

Sonabox Diagram and Assembly

Diagrams showing the assembly of the Sonabox for standard horns and cup horn use.

Dual Horn and Tray Horn Accessories

Description of Dual Horn and Tray Horn accessories for simultaneous or microplate processing.

Troubleshooting

Overload Indicator Instructions

Procedure to follow when the overload indicator is activated and output is disabled.

Troubleshooting Guide

A table listing common symptoms, possible causes, and remedial actions for system issues.

Maintenance

General Maintenance and Inspection

Routine inspection of the unit, cables, and connectors for wear and damage.

Cleaning Instructions

Guidelines for cleaning the generator, convertor, horns, and probes using appropriate solutions.

Probe Tip Care and Sterilization

Methods for sterilizing and caring for probe tips, including handling precautions and erosion.

Applications

Principles of Ultrasonics

Explanation of how ultrasonic energy is converted and applied, including cavitation.

Processing Tissue

Techniques for processing tissue samples, including preparation and sample handling.

Processing Difficult Cells

Methods for processing challenging cells, including enzyme use and glass bead addition.

Techniques

Probe Depth and Immersion

Guidance on the correct immersion depth for probes based on horn size and intensity.

Foaming and Aerosoling Control

Strategies to prevent or manage foaming and aerosoling during sonication.

Viscosity Limitations

Information on the viscosity limits for effective sonication of liquids.

Keeping Samples Cool

Methods to manage temperature elevation during intense ultrasonic processing.

Free Radical Formation

Discussion on free radical formation and methods to avoid it, such as CO2 atmosphere.

Warranty Information

Generator and Convertor Warranty

Details on the two-year warranty for the generator and convertor.

Horn, Tip, and Microtip™ Warranty

Information on the two-year warranty for horns, tips, and microtips.

Warranty Exclusions and Limitations

Conditions under which the warranty does not apply, such as misuse or normal wear.

Return of Equipment

Repair and Replacement Part Procedures

Steps for requesting repairs, obtaining RMA numbers, and shipping equipment.

Important Notice on Material Safety

Certification requirement for returned materials to be free of hazardous matter.

Literature Request

Bibliographies Available

List of available bibliographies on ultrasonic liquid processing topics.

Application Notes Available

List of available application notes detailing specific uses and techniques.

Published Papers and Technical Notes

Listing of published papers and technical notes related to ultrasonic probe technology.

Technical Bulletins and Mailing Instructions

List of technical bulletins and instructions for mailing literature requests.

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