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Mitsubishi Electric EHSD-MEC.UK User Manual

Mitsubishi Electric EHSD-MEC.UK
84 pages
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SERVICE MANUAL
CONTENTS
1. REFERENCE MANUAL
...................................
2
2. SAFETY PRECAUTION
...................................
3
3. SPECIFICATIONS
............................................
6
4. PART NAMES AND FUNCTIONS
..................
7
5. OUTLINES AND DIMENSIONS
.......................
8
6. WIRING DIAGRAM
........................................
10
7. FIELD WIRING
...............................................
16
8. WATER SYSTEM DIAGRAM
.........................
18
9. CONTROLS
...................................................
21
10. TROUBLESHOOTING
...................................
41
11. DISASSEMBLY PROCEDURE
......................
58
12. SUPPLEMENTARY INFORMATION
.............
79
13. SERVICE AND MAINTENANCE
...................
80
Note:
This manual describes
only service data of
Hydrobox.
RoHS compliant products
have <G> mark on the
spec name plate.
R410A
MAIN REMOTE
CONTROLLER
PARTS CATALOG (OCB571)
HYDROBOX
[Model name]
EHSD-MEC
EHSD-VM2C
EHSC-MEC
EHSC-VM2C
EHSC-VM2EC
EHSC-VM6C
EHSC-VM6EC
EHSC-YM9C
EHSC-YM9EC
EHSC-TM9C
ERSD-VM2C
ERSC-MEC
ERSC-VM2C
EHPX-VM2C
EHPX-YM9C
[Service Ref.]
EHSD-MEC.UK
EHSD-VM2C.UK
EHSC-MEC.UK
EHSC-VM2C.UK
EHSC-VM2EC.UK
EHSC-VM6C.UK
EHSC-VM6EC.UK
EHSC-YM9C.UK
EHSC-YM9EC.UK
EHSC-TM9C.UK
ERSD-VM2C.UK
ERSC-MEC.UK
ERSC-VM2C.UK
EHPX-VM2C.UK
EHPX-YM9C.UK
October 2014
HYDROBOX
No. OCH571

Table of Contents

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Mitsubishi Electric EHSD-MEC.UK Specifications

General IconGeneral
BrandMitsubishi Electric
ModelEHSD-MEC.UK
CategoryWater Heater
LanguageEnglish

Summary

SERVICE MANUAL

Model List

Lists available Hydrobox model names and their service references.

REFERENCE MANUAL

Outdoor Unit Service Manuals

Lists service manuals for various outdoor units, referencing by Service Ref. number.

SAFETY PRECAUTION

WARNING & CAUTION Statements

Details critical safety precautions for installation, operation, and maintenance to prevent injury or damage.

R410A REFRIGERANT GUIDELINES

Required Tools for R410A

Lists specific tools required for handling R410A refrigerant, essential for safe and correct operation.

REFRIGERANT HANDLING CAUTIONS

Service Tools for R410A Refrigerant

Specifies essential tools for servicing R410A systems, ensuring proper procedures.

SPECIFICATIONS

Model Specifications Overview

Provides detailed technical specifications for various Hydrobox models, including dimensions, electrical data, and temperature ranges.

PART NAMES AND FUNCTIONS

Component Identification for Hydrobox Models

Illustrates and lists key components of the Hydrobox for both split and packaged systems.

OUTLINES AND DIMENSIONS

Hydrobox Technical Drawings and Connections

Presents detailed technical drawings of the Hydrobox, showing dimensions and connection points for various models.

Service Access Requirements

Specifies the necessary clearances and environmental conditions for servicing the hydrobox.

WIRING DIAGRAM

EHSC-MEC, EHSD-MEC, ERSC-MEC Wiring

Illustrates the electrical wiring for specific Hydrobox models, detailing signal inputs and outputs.

Wiring Diagrams for Various Hydrobox Models

Provides detailed wiring diagrams for a range of Hydrobox models, covering signal inputs, outputs, and component connections.

EHSC-VM6C/VM6EC Wiring Details

Details the electrical wiring specific to the EHSC-VM6C and EHSC-VM6EC Hydrobox models.

Wiring for EHSC-YM9C/YM9EC, EHPX-YM9C Models

Illustrates the electrical wiring configurations for EHSC-YM9C, EHSC-YM9EC, and EHPX-YM9C Hydrobox models.

EHSC-TM9C Wiring Diagram

Details the electrical wiring for the EHSC-TM9C Hydrobox model, including signal inputs and outputs.

DIP SWITCH SETTINGS

Hydrobox DIP Switch Configuration

Explains the function and settings of DIP switches on the FTC printed circuit board for various Hydrobox models.

FIELD WIRING

Electrical Connections for Hydrobox and Outdoor Unit (1 Phase)

Illustrates the 1-phase electrical wiring between the hydrobox and outdoor unit, including breaker and cable specifications.

Independent Power Supply Wiring

Details wiring requirements for hydrobox and outdoor units when powered by separate sources, including 1-phase and 3-phase configurations.

WATER SYSTEM DIAGRAM

Hydrobox Internal Water Connections

Illustrates the internal water circuit of the Hydrobox for different model types, showing component connections.

Local System Water Circuit Configurations

Depicts various local system configurations for temperature control, including diagrams for 1-zone, 2-zone, and boiler integration.

SYSTEM FILLING AND DRAINING

Primary Circuit Filling Procedure

Provides step-by-step instructions for filling the primary heating circuit with water and anti-freeze, ensuring proper system pressurization.

Draining the Hydrobox

Details the procedure for safely draining the hydrobox, including warnings about hot water and specific component draining.

CONTROLS

Main Controller Overview and Icons

Explains the main controller's interface, including buttons, screen layout, and various operational icons.

Initial Main Controller Setup

Guides through the initial settings and configuration of the main controller upon first power-up.

Accessing Main Settings Menu

Describes how to access the main settings menu, differentiating between user and installer levels for parameter adjustment.

Main Controller Menu Navigation

Provides a hierarchical tree structure for navigating the main controller's menu options and settings.

Detailed Controller Menu Options

Expands on the controller menu, detailing functions like manual operation, auxiliary settings, and energy monitoring.

Service Menu Functions

Outlines the service menu, accessible by installers, for advanced functions like manual operation and function settings.

Thermistor Calibration and Auxiliary Settings

Explains how to adjust thermistor readings and configure auxiliary settings for pumps, heaters, and mixing valves.

Mixing Valve, Flow Sensor, Heat Source, and Pump Speed Settings

Details settings for mixing valve control, flow sensor configuration, heat source selection, and pump speed adjustment.

Operation Settings for Heating and Freeze Protection

Covers operational settings for heating modes, including flow temperature ranges, room control, and freeze stat functions.

Energy Monitoring Configuration

Explains how to configure the energy monitor settings for electrical energy and heat energy consumption.

External Inputs, Running Info, and Thermistor Readings

Details settings for external inputs, displays running information, and lists thermistor readings for various sensors.

System Settings Summary, Error History, and Password Protection

Shows a summary of entered settings, how to view error history, and procedures for setting or resetting the password.

Password Reset, Manual Reset, and SD Card Usage

Explains how to reset the password, perform a manual reset of settings, and use an SD card for controller configuration.

Service Menu Request Codes and Data

Lists request codes for the service menu, detailing parameters, ranges, and units for system monitoring and diagnostics.

SPECIAL OPERATION MODES

Indoor Unit Only and Emergency Operations

Describes how to activate and deactivate indoor unit-only operation and emergency operation modes for heaters and boilers.

TROUBLESHOOTING

Self-Diagnosis Based on Error Codes

Explains how to interpret error codes displayed on the controller for diagnosing and resolving issues.

Circulation Water Temperature Overheat Protection

Details possible causes and diagnostic actions for circulation water temperature overheat errors (L3).

Thermistor Failures and Freeze Protection

Covers troubleshooting for thermistor failures (P1/P2/L5/LD) and circulation water freeze protection (L6) errors.

Heating Operation and Flow Rate Errors

Addresses troubleshooting for heating operation errors (L8) and low primary circuit flow rate detection (L9).

Boiler, DHW, Cooling, and Communication Error Codes

Details troubleshooting steps for various error codes related to boiler, DHW, cooling, and communication failures.

Communication Failure Troubleshooting

Focuses on troubleshooting communication failures between controllers and units, including reception and transmission errors.

Controller and Wireless Communication Errors

Addresses troubleshooting for main controller failures (E1/E2) and wireless communication issues (J0, J1-J8, J9).

TROUBLESHOOTING BY INFERIOR PHENOMENA

Main Controller Display and LED Issues

Diagnoses common issues related to the main controller display and FTC board LEDs, providing solutions for blank screens or incorrect displays.

FTC Board, Wiring, and Valve Faults

Covers troubleshooting for FTC board issues, wiring faults, SD card problems, and common faults with 3-way valves.

Performance Issues: Heating, DHW, and Temperature

Addresses performance problems like slow heating, DHW temperature drops, and failure to reach set temperatures, including booster heater and valve checks.

System Operation and Water Quality Issues

Discusses troubleshooting for 2-zone control issues, noise, unexpected pump operation, milky water, and standby heating.

Operation Mode, Cooling, and Energy Monitor Issues

Covers troubleshooting for automatic mode switching after power recovery, cooling performance, and incorrect energy monitor readings.

CHECKING COMPONENT PARTS' FUNCTION

Water Circulation Pump Performance Curves

Displays performance curves for water circulation pumps across different EHSC, EHSD, ERSC, ERSD, and EHPX series models.

Booster Heater and Relay Checks

Details how to check the functionality of the booster heater and its associated relay, including resistance measurements.

Thermistor and Flow Sensor Checks

Explains how to check thermistors and flow sensors by measuring resistance and observing output signals.

Thermistor Resistance Characteristics

Provides graphs and tables showing the resistance characteristics of various thermistors at different temperatures.

FTC Controller Board Connections

Illustrates the connections on the FTC controller board, detailing terminals for various inputs, outputs, and sensors.

DISASSEMBLY PROCEDURE

Front Panel and Main Remote Controller Removal

Provides step-by-step instructions and illustrations for removing the front panel and the main remote controller.

Removal of Electrical Components

Details the process for removing electrical parts like earth leakage circuit breakers, contactors, terminal blocks, and the controller board.

Swinging the Control Box Forward

Explains how to swing the control box to the front for easier access to internal components.

Water Pump and Pump Valve Removal (E*S* Series)

Provides instructions for removing the water pump and pump valve for E*S* series Hydrobox models.

Water Pump and Pump Valve Removal (EHPX Series)

Details the procedure for removing the water pump and pump valve specifically for EHPX series Hydrobox models.

Flow Sensor Removal Procedure

Guides on how to remove the flow sensor, including disconnecting its wiring and detaching mounting nuts.

Booster Heater Removal (E*S* Series)

Explains the steps for removing the booster heater and associated parts for E*S* series Hydrobox models.

Booster Heater Removal (EHPX Series)

Details the procedure for removing the booster heater and related components for EHPX series Hydrobox models.

Plate Heat Exchanger Removal (ERSC Series)

Provides instructions for removing the plate heat exchanger and associated water circuit parts for ERSC series models.

Plate Heat Exchanger Removal (ERSC Series) - Continued

Continues the procedure for removing the plate heat exchanger for ERSC series, detailing strainer valve and pipe removal.

Plate Heat Exchanger Removal (EHSC Series)

Details the process of removing the plate heat exchanger and strainer valve for EHSC series Hydrobox models.

Plate Heat Exchanger Removal (E*SD Series)

Explains how to remove the plate heat exchanger and associated piping for E*SD series models.

Plate Heat Exchanger Removal (E*SD Series) - Continued

Continues the plate heat exchanger removal steps for E*SD series, focusing on water coil cover and base removal.

Strainer Removal (ERS* / EHS* Series)

Details the process for removing the strainer and its components for ERS* and EHS* series Hydrobox models.

Strainer Removal (EHPX Series)

Provides instructions for removing the strainer and associated parts for EHPX series Hydrobox models.

Manometer, Pressure Relief Valve, and Air Vent Removal

Guides on removing the manometer, pressure relief valve, and automatic air vent, including specific connection and fitting details.

Air Vent Removal

Details the procedure for removing the automatic air vent and its associated flare joint.

Expansion Vessel Removal

Explains the steps for removing the expansion vessel, including detaching flare joints and metal supports.

Drain Cock (Primary Circuit) Removal

Details how to remove the primary circuit drain cock from the Hydrobox.

Thermistor Removal (TH1, TH2, THW1, THW2)

Provides instructions for removing thermistors TH1, TH2, THW1, and THW2, including connector disconnection and holder removal.

Drain Pan Removal (ERS* Series)

Details the steps for removing the drain pan and its associated components for ERS* series Hydrobox models.

QUICK JOINT DETACHMENT AND ATTACHMENT

Quick Joint Service Procedure

Explains the steps for detaching and attaching quick joints, including O-ring replacement and clip installation.

NOTES ON REPLACING PARTS

Loctite, Remover, and Tightening Torques

Provides guidance on using loctite and remover, and lists recommended tightening torques for various parts and fittings.

SUPPLEMENTARY INFORMATION

Refrigerant Collecting and Boiler Back-up Operation

Covers refrigerant collecting procedures for split systems and details the back-up operation of the boiler for heating.

Multiple Outdoor Units Control

Explains how to configure systems for multiple outdoor unit control and the role of the hydrobox as a slave unit.

SERVICE AND MAINTENANCE

Engineers Forms and Settings Record

Provides forms for recording engineering settings and maintenance logs, aiding in future system configuration and troubleshooting.

Detailed Parameter Settings for Engineers

Lists various parameters with default and field settings, covering heating, cooling, DHW, and energy monitoring for engineer reference.

Annual Maintenance Log Book and Parts Replacement Schedule

Details the annual maintenance schedule, log book usage, and a list of parts requiring regular replacement or inspection.

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