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Innovative automatic wire threading technology for improved productivity.
Digital control for wire straightness improves total machining time.
Attains uniform electrical discharge gap for improved part accuracy.
Improves machining accuracy at extremely small in-corners and out-corners.
Expands EDM capabilities with Super Digital Control and ADVANCE PLUS.
Achieved via V350 V power-supply control for high-speed machining.
Standard anti-virus protection provided by McAfee for system security.
Key considerations for workpiece, site, and pre-processing setup.
Covers installation fixtures, consumables, delivery path, and training.
Details site requirements, grounding, air, and earth leakage breaker precautions.
The Mitsubishi Electric MV Series Wire-cut EDM Systems represent a new generation of high-performance machines designed for precision manufacturing. This series is characterized by continuous innovation, offering advanced features for improved accuracy, productivity, and energy efficiency.
The MV Series Wire-cut EDM (Electrical Discharge Machining) systems are designed to cut complex shapes in conductive materials with high precision. They utilize a thin wire electrode to erode material through controlled electrical sparks, making them ideal for creating intricate parts, dies, and molds that require exceptional accuracy and surface finish. The MV Series includes both Revolutionary (MV1200R/MV2400R) and Standard (MV1200S/MV2400S) models, each tailored to different performance needs.
The core function of these machines is based on the principle of electrical discharge, where a rapidly recurring spark between the wire electrode and the workpiece removes material. The MV Series employs advanced control systems to precisely manage this process, ensuring consistent and accurate cuts. The Revolutionary models, MV1200R and MV2400R, feature a 4-axis LSM (Linear Shaft Motor) for XYUV movement and a four-sided hardened table, enabling high-performance machining. The Standard models, MV1200S and MV2400S, utilize a 2-axis LSM for XY movement and a U-shaped hardened table, offering reliable and accurate wire-cut EDM capabilities.
A key aspect of the MV Series' functionality is its "Super Digital Control" (DMXS), which optimizes EDM technology through digital control to enhance all functions. This system ensures precise control over the machining process, leading to improved accuracy and efficiency. The machines are capable of handling various machining tasks, from rough cutting to fine finishing, with specialized power supplies and control algorithms for each stage.
The MV Series is designed for user-friendly operation, featuring an "Easy Operation" interface (NUI - Natural User Interface) that simplifies complex tasks. The ergonomic design includes a user-friendly keyboard and mouse, an easy-to-view 15-inch screen, and intuitive operations via a touch-panel control.
For setup, the machines offer an "Outstanding Graphics" setup screen that provides easy operation. The "Work Alignment Function" automatically compensates for wire tilt by measuring workpiece flatness with a dial indicator, reducing setup time.
Machining condition search is improved with an interactive operation that easily creates NC data. Job scheduling adjustments are made simple with features like schedule call back, extra job insertion, and the ME-pack feature, which bundles machining processes including offset, machining speed, and adaptive control settings.
High-accuracy taper machining is facilitated by the "Angle Master" function, which realizes precise machining of large tapered angles and automatically sets optimum taper specifications to match the wire electrode angle.
Advanced 3D data for machine control is supported, allowing the machines to read and display 3D CAD data (Parasolid format) with a built-in 3D CAM. This enables the extraction of 3D model contours, creation of NC data with machining conditions, automatic ME-pack insertion into the 2D CAM path, and analysis of shape features for improved machining performance with 3D-PM.
The "Wire Alignment" feature ensures highly accurate wire alignment using an optional device, and taper parameter setup is straightforward. The "Precise Positioning" function allows for highly accurate workpiece pick-up positioning, even with water flow on or when the workpiece is submerged.
The "Wire Travel System" enhances stability with a felt wiper and felt keeper pads, preventing wire jumping off the rollers. Dielectric fluid flow meters are easy to read, and an adjustable jet flow valve increases the range of work that can be done. Filter pressure gauges are easily readable, and the convenient location of the jet cleaning nozzle simplifies tank clean-up.
The MV Series incorporates several features to facilitate maintenance and ensure long-term reliability. The "Hardened Table and All Stainless-Steel Structure" ensures durability and resistance to deterioration from dielectric fluid and sludge, as the working tank and dielectric supply unit are made of stainless steel.
A "Cleaning Mechanism" (for MV2400R/S) features a forced-flush self-cleaning system that prevents sludge from sticking to the stainless-steel seal plate.
The "Wire Collection Unit" has been improved to clear the upper guide after a wire break, handling even highly curled wire without hesitation. A "Wire Feed Wiper" removes manufacturing impurities from the wire surface, reducing slipping on the drive rollers.
The "One-Touch Lever Clamp Mechanism" provides quick, easy, and accurate power feed indexing with repeatable torque, unlike older set-screw methods. "Diamond Guides" are designed for best accuracy in both straight and taper cutting and can be easily replaced by unscrewing the flush cups.
The "Dielectric Fluid Supply Unit" has a large access window into the fluid tank, providing easy entry for cleaning. A "Unit Cooler Filter" and "Chiller Air Filter" are included for maintaining optimal operating temperatures. A "Broken Wire Collection Box" is conveniently located in front for easy maintenance.
The "4-Piece Filter System" (for MV1200S/MV2400S) reduces filter replacement frequency. The "Flat Power Feed Terminal" has a flat shape, making it easy to index to the next location, with a total of 48 index locations available. The "Main Tension Roller" and "Large-Diameter Collection Roller" feature multiple indexing locations, which greatly reduce running costs.
General| Brand | Mitsubishi Electric |
|---|---|
| Model | MV2400S |
| Category | Industrial Electrical |
| Language | English |
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