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Mitsubishi Electric MXZ-2B20NA User Manual

Mitsubishi Electric MXZ-2B20NA
154 pages
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Models
SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ··································· 2
2. PART NAMES AND FUNCTIONS ····················· 3
3. SPECIFICATION ················································ 4
4. NOISE CRITERIA CURVES ······························ 9
5. OUTLINES AND DIMENSIONS ·······················11
6. WIRING DIAGRAM ·········································· 15
7. REFRIGERANT SYSTEM DIAGRAM ············· 19
8. DATA ································································ 27
9. ACTUATOR CONTROL ··································· 54
10. SERVICE FUNCTIONS ···································· 54
11. TROUBLESHOOTING ····································· 56
12. DISASSEMBLY INSTRUCTIONS ···················· 82
INDOOR UNITS COMBINATION TABLES
No. OBH560
REVISED EDITION-G
OUTDOOR UNIT
MXZ-2B20NA, -
1
MXZ-3B24NA, -
1
MXZ-3B30NA, -
1
MXZ-4B36NA, -
1
MXZ-5B42NA
MXZ-2B20NA
Indoor unit service manual
MSZ-A·NA Series (OB450)
MSZ-FD·NA Series (OBH497)
MSZ-FE·NA Series (OBH542)
MSZ-GE·NA Series (OBH548)
MFZ-KA·NA Series(OBH568)
SEZ-KD·NA.TH Series
SPLIT-TYPE AIR CONDITIONERS
HFC
utilized
R410A
TM
Please void OBH560
REVISED EDITION-F.
PARTS CATALOG (OBB560)
Revision G:
• MXZ-5B42NA has been added.

Table of Contents

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Mitsubishi Electric MXZ-2B20NA Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMXZ-2B20NA
CategoryAir Conditioner
LanguageEnglish

Summary

SERVICE MANUAL

OUTDOOR UNIT

Service manual for Mitsubishi Electric outdoor split-type air conditioners.

1. TECHNICAL CHANGES

Details technical modifications and revisions made to the models.

2. PART NAMES AND FUNCTIONS

Identifies and describes the function of each part of the unit.

3. SPECIFICATION

Provides detailed technical specifications for various outdoor unit models.

4. NOISE CRITERIA CURVES

Presents noise level data for outdoor units across different frequencies.

5. OUTLINES AND DIMENSIONS

Shows the physical dimensions and installation outlines for outdoor units.

6. WIRING DIAGRAM

Electrical wiring diagrams for different outdoor unit models.

7. REFRIGERANT SYSTEM DIAGRAM

Illustrates the refrigerant flow and components within the system.

8. DATA

Contains comprehensive technical data, including electrical and performance metrics.

9. ACTUATOR CONTROL

Explains the relationship between system sensors and actuators.

10. SERVICE FUNCTIONS

Details important service functions like pre-heat control and auto line correction.

11. TROUBLESHOOTING

Provides guidance for diagnosing and resolving operational issues.

12. DISASSEMBLY INSTRUCTIONS

Step-by-step procedures for safely disassembling unit components.

1 TECHNICAL CHANGES

Revision G

Details the addition of the MXZ-5B42NA model.

Revision F

Notes correction of the Failure Mode Recall Function.

Revision E

Indicates corrections made to the Troubleshooting section.

Revision D

Lists additions of specific models with '-1' suffix.

Revision C

Notes the addition of the MXZ-3B30NA model.

Revision B

Lists the addition of MXZ-3B24NA and MXZ-4B36NA models.

Revision A

Notes the addition of the MXZ-2B20NA-1 model.

2 PART NAMES AND FUNCTIONS

MXZ-2B20NA

Identifies and describes parts for the MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Identifies and describes parts for multiple models.

MXZ-5B42NA

Identifies and describes parts for the MXZ-5B42NA.

3 SPECIFICATION

MXZ-2B20NA, -1

Technical specifications for MXZ-2B20NA and MXZ-2B20NA-1.

MXZ-3B24NA

Technical specifications for MXZ-3B24NA and MXZ-3B24NA-1.

MXZ-3B30NA

Technical specifications for MXZ-3B30NA and MXZ-3B30NA-1.

MXZ-4B36NA

Technical specifications for MXZ-4B36NA and MXZ-4B36NA-1.

MXZ-5B42NA

Technical specifications for MXZ-5B42NA.

4 NOISE CRITERIA CURVES

MXZ-2B20NA

Noise data curves for the MXZ-2B20NA outdoor unit.

MXZ-3B24NA

Noise data curves for the MXZ-3B24NA outdoor unit.

MXZ-3B30NA

Noise data curves for the MXZ-3B30NA outdoor unit.

MXZ-4B36NA

Noise data curves for the MXZ-4B36NA outdoor unit.

MXZ-5B42NA

Noise data curves for the MXZ-5B42NA outdoor unit.

5 OUTLINES AND DIMENSIONS

MXZ-2B20NA

Physical outlines and installation dimensions for MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA

Physical outlines and installation dimensions for MXZ-3B24NA/MXZ-3B30NA.

MXZ-4B36NA

Physical outlines and installation dimensions for MXZ-4B36NA.

MXZ-5B42NA

Physical outlines and installation dimensions for MXZ-5B42NA.

6 WIRING DIAGRAM

MXZ-2B20NA

Electrical wiring diagram for MXZ-2B20NA models.

MXZ-2B20NA -1

Electrical wiring diagram for MXZ-2B20NA-1 model.

MXZ-3B24NA MXZ-3B30NA

Electrical wiring diagrams for MXZ-3B24NA/MXZ-3B30NA.

MXZ-4B36NA

Electrical wiring diagram for MXZ-4B36NA.

MXZ-3B24NA -1 MXZ-3B30NA -1

Wiring diagrams for MXZ-3B24NA-1/MXZ-3B30NA-1 models.

MXZ-4B36NA -1

Wiring diagram for MXZ-4B36NA-1 model.

MXZ-5B42NA

Electrical wiring diagram for MXZ-5B42NA.

7 REFRIGERANT SYSTEM DIAGRAM

MXZ-2B20NA

Refrigerant system diagram for MXZ-2B20NA.

Operating Range MXZ-2B20NA

Specifies the operating temperature range for MXZ-2B20NA.

MAX. REFRIGERANT PIPING LENGTH & PIPE SIZE SELECTION MXZ-2B20NA

Details maximum piping lengths and pipe sizing for MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA

Refrigerant system diagrams for MXZ-3B24NA/MXZ-3B30NA.

Operating Range MXZ-3B24NA MXZ-3B30NA

Specifies operating temperature ranges for MXZ-3B24NA/MXZ-3B30NA.

MAX. REFRIGERANT PIPING LENGTH & PIPE SIZE SELECTION MXZ-3B24NA MXZ-3B30NA

Piping limits and sizing for MXZ-3B24NA/MXZ-3B30NA.

MXZ-4B36NA

Refrigerant system diagram for MXZ-4B36NA.

Operating Range MXZ-4B36NA

Specifies operating temperature ranges for MXZ-4B36NA.

MXZ-5B42NA

Refrigerant system diagram for MXZ-5B42NA.

Operating Range MXZ-5B42NA

Specifies operating temperature ranges for MXZ-5B42NA.

8 DATA

Model MXZ-2B20NA

Technical data for MXZ-2B20NA and MXZ-2B20NA-1.

Model MXZ-3B24NA

Technical data for MXZ-3B24NA and MXZ-3B24NA-1.

Model MXZ-4B36NA

Technical data for MXZ-4B36NA and MXZ-4B36NA-1.

Model MXZ-3B30NA

Technical data for MXZ-3B30NA and MXZ-3B30NA-1.

Model MXZ-5B42NA

Technical data for MXZ-5B42NA.

8-1. OPERATING RANGE

(1) POWER SUPPLY

Details guaranteed voltage ranges for outdoor units.

(2) OPERATION

Describes operational conditions for cooling and heating modes.

8-2. CAPACITY AND THE INPUT CURVES

MXZ-2B20NA

Graphical representation of capacity and input for MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Capacity and input curves for multiple models.

MXZ-5B42NA

Capacity and input curves for MXZ-5B42NA.

8-3. CAPACITY AND INPUT CORRECTION BY MEANS OF INVERTER OUTPUT FREQUENCY

(OUTDOOR UNIT: MXZ-2B20NA)

Capacity and input correction curves based on inverter frequency.

(OUTDOOR UNIT: MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA)

Inverter frequency correction curves for multiple models.

(OUTDOOR UNIT: MXZ-5B42NA)

Inverter frequency correction curves for MXZ-5B42NA.

8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT

1. 06-class unit in single operation (OUTDOOR UNIT: MXZ-2B20NA)

Charts showing low pressure and current for MXZ-2B20NA.

2. 09-class unit in single operation (OUTDOOR UNIT: MXZ-2B20NA)

Charts showing low pressure and current for MXZ-2B20NA (09-class).

3. 12-class unit in single operation (OUTDOOR UNIT: MXZ-2B20NA)

Charts showing low pressure and current for MXZ-2B20NA (12-class).

4. 15-class unit in single operation (OUTDOOR UNIT: MXZ-2B20NA)

Charts showing low pressure and current for MXZ-2B20NA (15-class).

6. 09-class unit in single operation (OUTDOOR UNIT : MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA)

Charts for low pressure and current for specific models (09-class).

7. 12-class unit in single operation (OUTDOOR UNIT : MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA)

Charts for low pressure and current for specific models (12-class).

8. 15-class unit in single operation (OUTDOOR UNIT : MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA)

Charts for low pressure and current for specific models (15-class).

9. 18-class unit in single operation (OUTDOOR UNIT : MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA)

Charts for low pressure and current for specific models (18-class).

10. 24-class unit in single operation (OUTDOOR UNIT : MXZ-4B36NA)

Charts for low pressure and current for MXZ-4B36NA (24-class).

11. 06-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (06-class).

12. 09-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (09-class).

13. 12-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (12-class).

14. 15-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (15-class).

15. 18-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (18-class).

16. 24-class unit in single operation (OUTDOOR UNIT : MXZ-5B42NA)

Charts for low pressure and current for MXZ-5B42NA (24-class).

9 ACTUATOR CONTROL

Relation between main sensor and actuator

Maps sensors to actuators for various unit models.

10 SERVICE FUNCTIONS

10-1. PRE-HEAT CONTROL

Details the pre-heat control function for compressor protection.

10-2. AUTO LINE CORRECTING

Explains the auto line correcting function for wiring/piping.

11 TROUBLESHOOTING

11-1. CAUTIONS ON TROUBLESHOOTING

Critical safety precautions before starting troubleshooting.

11-2. FAILURE MODE RECALL FUNCTION

Procedure for recalling memorized abnormal conditions.

2. Flow chart of the detailed outdoor unit failure mode recall function

Step-by-step flowchart for diagnosing outdoor unit failures.

3. Outdoor unit failure mode table

Lists common outdoor unit failures, conditions, and remedies.

MXZ-5B

Failure mode table specific to MXZ-5B models.

11-3. INSTRUCTION OF TROUBLESHOOTING

General instructions and guidance for effective troubleshooting.

11-4. TROUBLESHOOTING CHECK TABLE

MXZ-2B/3B/4B

Table for troubleshooting check codes for MXZ-2B/3B/4B models.

MXZ-5B

Table for troubleshooting check codes for MXZ-5B models.

11-5. TROUBLE CRITERION OF MAIN PARTS

MXZ-2B20NA MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA MXZ-5B42NA

Criteria for testing main components like thermistors and motors.

11-6. TROUBLESHOOTING FLOW

MXZ-2B20NA MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Diagnostic flowcharts for outdoor unit operation issues.

MXZ-5B42NA

Diagnostic flowchart for MXZ-5B42NA operation.

How to check mis-wiring and serial signal error

LED indication Communication status is indicated by the LED.

Interpreting LED indicators for communication status.

MXZ-2B20NA

LED patterns for MXZ-2B20NA communication status.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

LED patterns for MXZ-3B24NA/MXZ-3B30NA/MXZ-4B36NA communication.

MXZ-5B42NA

LED patterns for MXZ-5B42NA communication status.

Check of R.V. coil

When heating operation does not work.

Troubleshooting heating operation issues related to R.V. coil.

When cooling operation does not work.

Troubleshooting cooling operation issues related to R.V. coil.

Check of LEV

When cooling, heat exchanger of non-operating indoor unit frosts.

Troubleshooting LEV for indoor unit frosting issues.

When heating, non-operating indoor unit gets warm.

Troubleshooting LEV for warm indoor unit during heating.

How to check inverter/compressor

• When heating, room does not get warm.

Procedure to check the compressor for heating performance issues.

• When cooling, room does not get cool.

Procedure to check the compressor for cooling performance issues.

Check of outdoor thermistors

• When thermistor is abnormal.

Steps to check thermistors for normal resistance.

Check of outdoor fan motor

MXZ-5B42NA

Specific checks for the outdoor fan motor on MXZ-5B42NA.

Check of HPS

• When the operation frequency does not go up from the lowest frequency.

Troubleshooting HPS when operation frequency is low.

Check of bus-bar voltage

•Check the voltage of power supply.

Steps to check bus-bar voltage and related LED indications.

11-7. TEST POINT DIAGRAM AND VOLTAGE

1. Electronic control P.C. board MXZ-2B20NA

Diagram of test points and voltages on the MXZ-2B20NA PC board.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Diagram of test points and voltages on PC boards for multiple models.

2. Outdoor control P.C. board MXZ-5B42NA

Diagram of test points and voltages on the MXZ-5B42NA outdoor control PC board.

3. Noise filter P.C. board

MXZ-2B20NA

Diagram of the noise filter PC board for MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Diagrams of noise filter PC boards for multiple models.

4. Power board

MXZ-2B20NA

Diagram of the power board for MXZ-2B20NA.

MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Diagrams of power boards for multiple models.

5. Outdoor power P.C. board

MXZ-5B42NA

Diagram of the outdoor power PC board for MXZ-5B42NA.

12 DISASSEMBLY INSTRUCTIONS

<"Terminal with locking mechanism" Detaching points>

Details on detaching terminals with locking mechanisms.

1. Removing the compressor

Step-by-step instructions for compressor removal.

12-1. MXZ-2B20NA

Disassembly procedures specific to the MXZ-2B20NA model.

2. Removing the electronic control P.C. board

Instructions for removing the electronic control PC board.

3. Removing the fan motor

Procedures for removing the fan motor assembly.

4. Removing the 4-way valve

Steps for removing the 4-way valve.

5. Removing the expansion valve

Steps for removing the expansion valve.

6. Removing the reactor

Steps for removing the reactor.

1. Removing the compressor

Detailed steps for compressor removal.

12-2. MXZ-3B24NA MXZ-3B30NA MXZ-4B36NA

Disassembly procedures for MXZ-3B24NA/MXZ-3B30NA/MXZ-4B36NA.

2. Removing the fan motor

Instructions for removing the fan motor.

3. Removing the 4-way valve

Instructions for removing the 4-way valve.

4. Removing the expansion valve

Instructions for removing the expansion valve.

5. Removing the reactor

Instructions for removing the reactor.

1. Removing the panels

Procedures for removing the outer panels of the unit.

12-3. MXZ-5B42NA

Disassembly procedures specific to the MXZ-5B42NA model.

3. Removing the fan motor

Instructions for removing the fan motor.

4. Removing the compressor and 4-way valve

Procedures for removing the compressor and 4-way valve.

5. Removing the expansion valve

Procedures for removing the expansion valve.

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