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Mitsubishi Electric PKA Series User Manual

Mitsubishi Electric PKA Series
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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
NOTE:
• This manual describes
only service data of the
indoor units.
• RoHS compliant products
have <G> mark on the
spec name plate.
CONTENTS
1. REFERENCE MANUAL
...................................
2
2. SAFETY PRECAUTION
...................................
3
3. PART NAMES AND FUNCTIONS
...................
4
4. SPECIFICATIONS
............................................
6
5. NOISE CRITERION CURVES
..........................
7
6. OUTLINES AND DIMENSIONS
.......................
8
7. WIRING DIAGRAM
..........................................
9
8. REFRIGERANT SYSTEM DIAGRAM
............
10
9. TROUBLESHOOTING
....................................
11
10. SPECIAL FUNCTION
.....................................
26
11. DISASSEMBLY PROCEDURE
.......................
29
Indoor unit
[Model names] [Service Ref.]
PARTS CATALOG (OCB453)
No. OCH453
March 2009
INDOOR UNIT
PKA-RP35HAL
PKA-RP35HAL
PKA-RP50HAL
PKA-RP50HAL

Questions and Answers:

Mitsubishi Electric PKA Series Specifications

General IconGeneral
RefrigerantR410A
Energy Efficiency Ratio (EER)Varies by model
Coefficient of Performance (COP)Varies by model
Power Supply208/230V, 1-phase, 60Hz
Indoor Unit Dimensions (HxWxD)Varies by model
Outdoor Unit Dimensions (HxWxD)Varies by model
Indoor Unit WeightVaries by model
Outdoor Unit WeightVaries by model
Cooling CapacityVaries by model, typically from 9, 000 to 24, 000 BTU/h

Summary

REFERENCE MANUAL

OUTDOOR UNIT'S SERVICE MANUAL

Lists service manuals for various outdoor units and their corresponding service manual numbers.

SAFETY PRECAUTION

2-1. ALWAYS OBSERVE FOR SAFETY

General safety guideline to disconnect all supply circuits before accessing terminals.

2-2. CAUTIONS RELATED TO NEW REFRIGERANT

Specific precautions for handling units utilizing R410A refrigerant.

PART NAMES AND FUNCTIONS

Indoor unit

Identifies and labels the various parts of the indoor unit, including filters and louvers.

Wireless remote controller

Details the functions, buttons, and displays of the wireless remote control unit.

SPECIFICATIONS

PKA-RP35HAL

Technical specifications for the PKA-RP35HAL indoor unit in cooling and heating modes.

PKA-RP50HAL

Technical specifications for the PKA-RP50HAL indoor unit in cooling and heating modes.

NOISE CRITERION CURVES

5-1. SOUND LEVELS

Presents sound level data for the PKA-RP35, 50HAL models at different fan speeds.

5-2. NOISE CRITERION CURVES

Graphical representation of noise levels across octave bands for PKA-RP35, 50HAL.

OUTLINES AND DIMENSIONS

PKA-RP35HAL

Detailed outlines and dimensions for the PKA-RP35HAL indoor unit.

PKA-RP50HAL

Detailed outlines and dimensions for the PKA-RP50HAL indoor unit.

WIRING DIAGRAM

PKA-RP35HAL / PKA-RP50HAL Wiring

Illustrates the electrical connections for both PKA-RP35HAL and PKA-RP50HAL models.

REFRIGERANT SYSTEM DIAGRAM

PKA-RP35HAL / PKA-RP50HAL

Diagram showing the refrigerant flow, components, and temperature sensors for PKA models.

TROUBLESHOOTING

9-1. TROUBLESHOOTING

Summary of error code displays and actions for reoccurring and non-reoccurring troubles.

9-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER

Procedure for diagnosing malfunctions using the remote controller and its error code display.

Error Code Details

Details error code outputs from indoor/outdoor units and their corresponding symptoms.

9-3. SELF-DIAGNOSIS ACTION TABLE

Table correlating error codes with abnormal points, causes, and countermeasures.

9-4. TROUBLESHOOTING BY INFERIOR PHENOMENA

Troubleshooting common issues based on phenomena like LED status or performance failures.

9-5. EMERGENCY OPERATION

Procedures for operating the unit in emergency mode when the remote controller fails or is unavailable.

9-6. HOW TO CHECK THE PARTS

Guides on checking specific components like thermistors, motors, and fans for proper function.

9-7. TEST POINT DIAGRAM

Diagram illustrating test points on the indoor controller P.C. board for diagnostics.

9-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE

Explains the functions controlled by dip switches and jumper wires on the control P.C. board.

SPECIAL FUNCTION

10-1. ROTATION FUNCTION (AND BACK-UP FUNCTION, 2ND STAGE CUT-IN FUNCTION)

Describes rotation, back-up, and 2nd stage cut-in functions for multi-unit systems.

Setting Special Functions

Instructions for setting rotation and 2nd stage cut-in functions via the wired remote controller.

Setting Method by Wired Remote Controller

Step-by-step guide for configuring special functions using the wired remote controller.

DISASSEMBLY PROCEDURE

1. REMOVING THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE

Procedure for removing the lower side of the indoor unit from its installation plate.

2. REMOVING THE FRONT PANEL

Steps to remove the front panel of the indoor unit, including unlocking knobs and removing screws.

3. REMOVING THE INDOOR CONTROLLER BOARD AND WIRELESS CONTROLLER BOARD

Instructions for removing the indoor controller board and wireless controller board.

4. REMOVING THE ELECTRICAL BOX

Procedure for removing the electrical box from the indoor unit.

5. REMOVING THE NOZZLE ASSEMBLY (with VANE and VANE MOTOR) AND DRAIN HOSE

Steps for removing the nozzle assembly, vane motor, and drain hose.

6. REMOVING THE INDOOR FAN MOTOR AND THE LINE FLOW FAN

Procedure for removing the indoor fan motor and the line flow fan.

7. REMOVING THE VANE MOTOR

Steps to remove the vane motor from the indoor unit.

8. REMOVING THE LIQUID PIPE THERMISTOR AND COND/EVA TEMP. THERMISTOR

Procedure for removing the liquid pipe and condenser/evaporator thermistors.

9. REMOVING THE HEAT EXCHANGER

Steps to remove the heat exchanger from the indoor unit.

10. REMOVING THE ROOM TEMPERATURE THERMISTOR

Procedure for removing the room temperature thermistor.

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