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6D2
Mitsubishi MOTORS 6D2 User Manual
365 pages
Manual
Specs
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Manual
2
Table of Contents
Table of Contents
8
External View
9
Major Specifications Major Specifications
10
Engine Outputs Classified by Application
10
Engine Numbers and Caution Plate
11
General Precautions for Servicing
12
General Bolts and Nuts Tightening Torque Table
13
General
15
Specifications
21
Service Standards
22
Service Standard Table
22
Tightening Torque Table
25
Special Tool
26
Service Procedures
30
Measurement of Compression Pressure
30
Cylinder Head and Valve Mechanism
31
Disassembly
31
Inspection
34
Reassembly
40
Flywheel, Timing Gear and
43
Camshaft
44
Disassembly
51
Disassembly
57
Inspection
60
Reassembly
70
Inspection and Adjustment of Valve Clearance
75
Troubleshooting
77
General
81
Specifications
89
Service Standards
89
Service Standard Table
89
Tightening Torque Table
90
Service Procedures
91
Removal and Installation
91
Disassembly, Inspection and Reassembly
92
Oil Pump
92
Oil Filter
95
Oil Cooler
96
Troubleshooting
98
General
101
Specifications
121
Service Standards
122
Service Standard Table
122
Tightening Torque Table
124
Special Tool
126
Service Procedures
129
Injection Pump
130
Removal
130
AD Type Injection Pump
131
P Type Injection Pump
139
Adjustment after Reassembly
148
Installation
156
Bleeding the Fuel System
159
Inspection and Adjustment of Fuel Injection Start Timing
160
Governor
163
RSV Type Governor
163
RFD Type Governor
166
Adjustment after Reassembly
169
Inspection and Adjustment of No-Load Minimum and Maximum
179
Speeds
179
Feed Pump
180
Disassembly, Inspection and Reassembly
180
Test and Adjustment
181
Automatic Timer
182
SA Type Automatic Timer
182
SP Type Automatic Timer
187
Disassembly and Lnspec· Tion
187
Reassembly
193
Injection Nozzle
194
Disassembly
194
Cleaning and Inspection
195
Reassembly and Adjustment ( 1-Spring Nozzle)
197
Fuelfilter
203
Water Separator
204
Troubleshooting
205
General
209
Specifications
210
Service Standard Table
211
Tightening Torque Table
211
Special Tool
211
Service Procedures
212
Removal and Installation of Cooling Fan
212
Water Pump
212
Removal and Installation
212
Disassembly and Lnspec· Tion
212
Inspection
215
Fan Drive
216
Disassembly and Lnspec- Tion
216
Reassembly
216
Tension Pulley
216
Inspection and Adjustment of V-Bel T Tension
218
Cleaning of Cooling System
218
Gas Leak Test
221
Bleeding the Cooling System
221
Troubleshooting
222
General
225
Specifications
228
Service Standards
229
Service Standard Table
229
Tightening Torque Table
230
Special Tool
230
Service Procedures
231
Removal and Installation of Intake System
231
Removal and Installation of Exhaust System
234
Air Cleaner
236
Reassembly
236
Inspection and Cleaning
237
Turbocharger
238
TD08 Type Turbocharger
238
4LF Type Turbocharger
248
3LM Type Turbocharger
253
After Cooler
258
Disassembly, Inspection and Reassembly
258
Air-Pressure Test
258
Troubleshooting
259
General
261
Starter
262
Alternator
264
Safety Relay
267
Regulator
268
Intake Airheater
269
Automatic Stop Device
269
Specifications
272
Service Standards
273
Service Standard Table
273
Tightening Torque Table
275
Special Tool
276
Service Procedures
276
Starter
276
Removal and Installation
276
Disassembly
277
Inspection
281
Reassembly
287
Inspection and Adjustment after Reassembly
291
Starter Relay
293
40A, 80A al Terna Tor
293
Removal and Installation
293
Inspection
297
Reassembly
303
Alternator
306
Disassembly
308
Inspection
309
Reassembly
311
Safety Relay
312
Regulator
313
[Model R7T01071]
313
Preheater
313
Troubleshooting
322
General
325
Specifications
326
Service Standards Service Standard Table
326
Tightening Torque Table
326
Special Tool
327
Service Procedures
329
Clutch Proper
330
Disassembly and Inspection
330
Bearing Case
335
General
341
Specifications
343
Service Standards
344
Service Standard Table
344
Tightening Torque Table
345
Special Tool
346
Service Procedures
358
Reassembly
358
Reassembly and Adjustment (2·Spring Nozzle)
362
Pressure Governor
362
Reassembly and Adjustment
362
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Mitsubishi MOTORS 6D2 Specifications
General
Fuel System
Direct Injection
Engine Type
Diesel
Cylinders
6
Aspiration
Turbocharged
Cooling System
Liquid-cooled
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