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Mitsubishi Fuso FK/FM 2006 User Manual

Mitsubishi Fuso FK/FM 2006
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Pub. No. MH998789
Owners Manual
Pub. No. MH998789
’05-3
MAR. ’05 Printed in Japan
Owners Manual
2006 Model
2006 Model
Pub. No. MH998789

Table of Contents

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Mitsubishi Fuso FK/FM 2006 Specifications

General IconGeneral
BrandMitsubishi
ModelFuso FK/FM 2006
CategoryTrucks
LanguageEnglish

Summary

Foreword

Reading the handbook

Recommendation to drivers

Chassis and engine numbers

Locates and explains the chassis and engine numbers for identification.

Powerline label

Describes the powerline label indicating vehicle model and power transmission info.

Vehicle identification number (VIN)

Explains the VIN plate and the meaning of its 17 numbers and letters.

Maintenance

Details the importance of regular vehicle maintenance and inspections.

Fuels

Provides information on diesel fuel properties and dangers of mixed fuel.

Handling of the new vehicle

Offers precautions for handling a new vehicle to ensure performance and life.

Reporting safety defects

Instructs on how to report vehicle defects to NHTSA and MFTA.

Obtaining service

Guides the owner on contacting authorized dealers and MFTA for service.

Warning labels

Locations in cab

Illustrates the locations of caution and warning labels inside the vehicle cab.

Fuse

Details the fuse box and its circuit protection functions.

Clutch pedal

Provides a warning regarding the clutch pedal usage.

Starting the engine while the cab is tilting

Offers a warning about starting the engine when the cab is tilted.

Automatic transmission

Offers warnings for automatic transmission operations like shifting and towing.

Towing

Provides warnings related to towing automatic transmission vehicles.

Parking brake

Warns about the improper use of the parking brake.

To shift into the “P” position

Instructs on shifting into the 'P' position for automatic transmissions.

Wiper linkage

Details caution for operating wiper linkage.

Clutch fluid

Provides caution regarding clutch fluid.

Tilting the cab

Offers warnings for tilting the cab operation.

No step

Indicates areas not to step on for safety.

Engine oil

Provides information on engine oil.

High voltage

Warns about high voltage hazards in the vehicle.

High current fuses

Explains high current fuses and their applications.

Fuel

Indicates that only diesel fuel should be used.

Connectors for body lights and van body dome lights

Provides caution for electrical connections.

Battery

Details battery warnings and maintenance information.

Starting the engine

Offers warnings for starting the engine.

Air cleaner

Provides warnings related to the air cleaner element.

Automatic transmission oil cooler

Warns about the automatic transmission oil cooler.

Locations outside cab

Illustrates the locations of warning labels outside the vehicle cab.

Opening and closing

Starter key

Explains the function and use of the starter keys.

Doors

Provides warnings and precautions for opening and closing vehicle doors.

From the outside

Details how to open and lock doors from the outside.

From the inside

Details how to close and lock doors from the inside.

When the door is open

Explains the indicator lamp for door status.

Central door locks

Describes the operation of the central door locking system.

Entering and leaving the vehicle

Provides warnings for safely entering and leaving the vehicle.

Door window glass

Offers warnings and cautions regarding door window operation.

Power window switches

Explains the function of power window switches.

Power window lock switch

Describes the power window lock switch for child safety.

Rear quarter window

Instructs on how to open the rear quarter window.

Seat and steering wheel adjustments

Seats

Provides warnings and instructions for adjusting the driver's seat correctly.

Correct driving position

Details points for achieving the correct driving position.

Driver’s seat

Explains the various levers and knobs for driver's seat adjustment.

Front/rear slide adjustment

Describes how to adjust the seat's forward and backward position.

Recline adjustment

Instructs on adjusting the seatback recline angle.

Seat height adjustment

Explains how to adjust seat height and angle.

Head restraint

Details head restraint adjustment and removal.

Lumbar support

Explains how to adjust lumbar support for back comfort.

Air suspension seat

Guides on adjusting air suspension seat pressure and settings.

Passenger’s seat

Provides a warning about passenger seat recline.

Center seat

Explains how to fold down the center seat.

Seat belts

Emphasizes correct seat belt usage for safety.

Three-point ELR seat belt

Describes the features and fastening of the three-point ELR seat belt.

Fastening

Provides instructions on how to fasten seat belts correctly.

Children and babies

Offers safety guidelines for carrying children and babies.

Pregnant women

Advises pregnant women on seat belt usage.

Seat belt care

Provides recommendations for seat belt maintenance and care.

Steering wheel

Details how to adjust the steering wheel for driving comfort and safety.

Switches and controls

Arrangement of switches and controls

Illustrates the layout of major switches and controls in the cab.

Starter switch

Explains the operation and warnings for the starter switch.

Cold start switch

Describes the function of the cold start switch for engine warm-up.

Engine idling control volume

Explains the engine idling control volume for automatic and manual settings.

Starting the engine

Provides warnings and precautions for starting the engine.

Pre-starting steps

Outlines the steps to take before starting the engine.

Starting procedure

Details the step-by-step procedure for starting the engine.

Starting the engine when vehicle has been parked over an extended period

Instructs on starting the engine after extended parking.

Starting engine with the cab tilted

Provides safety precautions for starting the engine with a tilted cab.

Warming up the engine

Offers guidance on warming up the engine safely.

Stopping the engine

Provides warnings and cautions for stopping the engine.

Pedals

Details the accelerator, brake, and clutch pedals.

Brake pedal

Explains correct brake pedal usage.

Clutch pedal

Provides cautions on clutch pedal usage.

Gearshift lever

Explains how to operate the gearshift lever for manual transmissions.

9-speed transmission

Details the operation of the 9-speed transmission.

Allison automatic transmission LCT 1000/2400 series

Explains the use of the range selector lever for the Allison transmission.

Allison automatic transmission MD3060P series

Details the use of the range selector lever for the MD3060P transmission.

Overdrive switch

Explains the overdrive switch for transmission modes.

Power mode switch

Describes the power mode switch for driving modes.

If a warning lamp illuminates

Explains transmission fluid temperature and warning lamps.

Parking brake

Provides warnings and cautions for parking brake usage.

Parking brake lever

Details how to set and release the parking brake lever.

Parking brake control valve

Explains the operation of the parking brake control valve.

Combination switch

Describes the functions of the combination switch.

Lighting switch

Explains how to operate the lighting switch.

Passing signal/dimmer switch

Details the passing signal and dimmer functions.

Turn signal lamp switch

Explains the operation of turn signal and lane changer switches.

Hazard warning lamp switch

Describes the use of hazard warning lamps.

Exhaust brake switch

Explains the function and usage of the exhaust brake switch.

Wiper and washer switch

Details the operation of the wiper and washer switch.

Van body dome light switch

Explains the operation of the van body dome light switch.

Brightness control switch

Describes how to adjust the brightness of instrument cluster lamps.

Power take-off switch

Explains the engagement and disengagement of the power take-off device.

Cruise control

Provides an overview of cruise control functions and limitations.

To set a desired speed

Instructs on how to set a desired speed for cruise control.

To increase the set speed in cruise control mode

Explains how to increase set speed using resume or accelerator.

To decrease the set speed in cruise control mode

Explains how to decrease set speed using the SET/RESUME switch.

To accelerate temporarily in cruise control mode

Details temporary acceleration while cruise control is active.

Automatic deactivation of the cruise control

Lists conditions under which cruise control automatically deactivates.

To reactivate the temporarily deactivated cruise control

Explains how to reactivate cruise control.

Air suspension height control

Describes how to lower and raise the cargo bed.

Instruments and warning lamps

Arrangement of instruments and warning lamps

Illustrates the layout of the instrument cluster and warning lamps.

Speedometer

Explains the speedometer and odometer functions.

Tachometer

Details the tachometer and warnings about over-revving.

Air pressure gauge

Explains the air pressure gauge and associated warning lamp.

Water temperature gauge

Describes the water temperature gauge and overheating warnings.

Fuel gauge

Explains the fuel gauge and low fuel warnings.

Warning/indicator lamps

Provides a comprehensive list of warning and indicator lamps.

Low coolant level/engine overheating warning lamp

Explains the warning lamp for low coolant or overheating.

Brake warning lamp

Details the brake warning lamp for low fluid or shoe clearance.

Air pressure warning lamp

Explains the warning lamp for low air pressure in the brake system.

Charge warning lamp

Describes the charge warning lamp for battery charging system issues.

Engine oil pressure/clogged oil filter warning lamp

Explains the warning lamp for low oil pressure or clogged filter.

Engine control warning lamp

Details the red and amber engine control warning lamps.

Vehicle control warning lamp

Explains the warning lamp for electrical control system problems.

Starting and driving

Precautions when setting the vehicle in motion

Provides warnings for safely starting the vehicle in motion.

Precautions for driving

Offers general precautions for safe driving.

Precautions when driving on a manual transmission vehicle

Details specific precautions for driving manual transmission vehicles.

Precautions when driving on an automatic transmission vehicle

Provides specific precautions for driving automatic transmission vehicles.

Tips for improving fuel economy

Offers tips to maximize fuel economy and extend tire life.

Braking

Explains braking principles and warnings for safe braking.

On uphill and downhill roads

Provides guidance for driving on uphill and downhill roads.

On rough roads and in bad weather

Offers advice for driving on rough roads and in adverse weather.

Parking

Provides warnings and instructions for parking the vehicle safely.

Loading cargo

Details how to load cargo safely and avoid overloading.

ABS – driving hints

Anti-lock brake system (ABS)

Explains how the ABS operates and its limitations on slippery surfaces.

ABS warning lamp

Describes the ABS warning lamp and troubleshooting steps.

Heating and air conditioning

Heater

Details the heater control panel, fan switch, and temperature settings.

Control panel

Illustrates the heater control panel layout.

Fan switch

Explains the fan switch for selecting different fan speeds.

Temperature control lever

Describes the temperature control lever for warm air selection.

Mode selector lever

Details the mode selector lever for air outlet combinations.

Air selector lever

Explains the air selector lever for controlling outside/recirculated air.

Fresh air bypass lever

Describes the fresh air bypass lever for directing air to the head.

Heating

Explains how warm air is directed to feet and cab heating.

Bi-level heating

Details bi-level heating for feet and head airflow.

Defrosting

Instructs on using defrosting for windshield and windows.

Ventilation

Explains ventilation for directing outside air to the head.

Shutting off the system

Guides on how to shut off the heater and air conditioner systems.

Cleaning the air filter

Provides instructions for cleaning the air filter.

Air conditioner

Offers warnings for leaving children in hot vehicles with AC on.

Air conditioner switch

Explains how to turn the air conditioner on and off.

Cooling

Details how to operate the air conditioner for cooling.

Dehumidifying

Explains how to dehumidify the air using the AC.

Interior equipment and accessories

Cigarette lighter

Explains the cigarette lighter operation and warnings.

Ashtrays

Provides instructions for removing and emptying ashtrays.

Sun visors

Describes how to adjust sun visors for glare reduction.

Interior lamp/spotlights

Explains the operation of interior lamps and spotlights.

Spotlights

Details how to turn spotlights on and off.

Small article compartments

Illustrates various small article compartments in the cab.

Parcel box

Explains how to open and close the parcel box.

Glove compartment

Details how to open the glove compartment.

Door pocket

Describes the door pocket for storing small articles.

Overhead console pocket

Details the overhead console pocket for storage.

Center console box

Explains how to open and lock the center console box.

Coin box

Describes the coin box for storing small items.

Pocket

Details a pocket for storing small things.

Card holder

Describes the card holder for expressway tickets and cards.

Cup holder

Warns about potential spills from items in the cup holder.

Using the radio

Provides instructions for using the optional radio.

Accessories

Advises consulting an authorized dealer for accessory installation.

In cold weather

Coolant

Recommends FUSO DIESEL LONGLIFE COOLANT and proper concentration.

Engine oil

Suggests using engine oil viscosity suitable for cold temperatures.

Fuels

Advises on using appropriate diesel fuel grades in freezing temperatures.

Other recommendations for cold weather operation

Covers battery, windshield washer fluid, and parking brake usage in cold.

Installing tire chains

Provides instructions and warnings for installing tire chains.

Simple inspection and service

General precautions for servicing the vehicle

Lists safety precautions to follow when servicing the vehicle.

Opening and closing the front panel

Details the procedure for opening and closing the front panel.

Tilting the cab

Provides preparation steps and warnings for tilting the cab.

Lowering the cab

Explains the procedure and warnings for lowering the cab.

Pre-operational checks

Lists pre-operational checks to ensure safe driving.

Coolant level

Instructs how to check the coolant level.

Clutch fluid level

Details how to check the clutch fluid level.

Windshield washer fluid level

Explains how to check the windshield washer fluid level.

Engine oil level

Details how to check the engine oil level.

Engine oil level check using oil level check switch

Provides a simple method to check engine oil level.

Engine oil level check using oil level gauge

Details how to check engine oil level using the oil level gauge.

Adding oil

Instructs on how to add engine oil.

Engine oil replacement

Details the procedure for replacing engine oil.

Manual transmission gear oil

Provides details on manual transmission gear oil.

Automatic transmission fluid

Details automatic transmission fluid type and replacement.

Axle housing gear oil

Provides information on axle housing gear oil.

Brake fluid and clutch fluid

Recommends professional replacement of brake and clutch fluid.

Check

Instructions on checking brake fluid level.

Adding fluid

Details how to add brake fluid.

Power steering fluid

Recommends professional replacement of power steering fluid.

Filter elements

Details engine oil filter and fuel filter replacement.

Engine oil filter replacement

Provides instructions for replacing the engine oil filter.

Fuel filter replacement

Details the procedure for replacing the fuel filter.

Air cleaner cleaning and replacement

Explains air cleaner cleaning and replacement procedures.

Remove and installation

Details removing and installing the air cleaner element.

Cleaning

Provides instructions for cleaning the air cleaner element.

Replacement

Specifies replacement intervals for air cleaner elements.

Draining water from fuel filter

Instructs on draining water from the fuel filter.

Engine coolant – check and replacement

Provides procedures for checking and replacing engine coolant.

Check

Details how to check the coolant level.

Adding coolant

Explains how to add coolant to the reservoir and radiator.

Ordinary refilling (to reservoir tank)

Instructs on refilling coolant into the reservoir tank.

Refilling when warning lamp illuminates

Guides on adding coolant when the warning lamp is on.

Replacement

Details the procedure for replacing the coolant.

Belt – check and adjustment

Explains how to check and adjust belt tension.

Adjustment

Details fan belt and AC compressor belt adjustments.

Fan belt

Provides instructions for adjusting the fan belt.

Air conditioner compressor belt

Details how to adjust the AC compressor belt.

Steering wheel – check

Explains how to check steering wheel play and operation.

Steering wheel play

Describes how to measure steering wheel play.

Steering wheel looseness

Details how to check for excessive steering wheel looseness.

Steering wheel operation

Explains how to check steering wheel operation.

Service brakes – check

Provides instructions for checking service brakes.

Checking sound of air discharged from the brake valve

Explains how to check brake valve air discharge sound.

Brake pedal play

Details how to measure brake pedal play.

Braking performance

Instructs on performing braking tests.

Air pressure – check

Explains how to check air pressure and buildup time.

Parking brake lever stroke check

Details how to check parking brake lever stroke.

Parking brake operation

Explains parking brake operation for FM65F models.

Parking brake effectiveness

Instructs on checking parking brake effectiveness.

Clutch – check

Provides inspections for the clutch system.

Clutch pedal play

Details how to check clutch pedal play.

Clutch operation

Explains how to check clutch pedal operation.

Air drier – check

Details checks for the air drier and desiccant.

Air tank – check

Explains how to check the air tank for condensate.

Draining sediment from fuel tank

Instructs on draining sediment from the fuel tank.

Tires – check

Provides instructions for checking tires.

Standard tire inflation pressure

Lists standard tire inflation pressures for FK and FM models.

Checking tread depth

Details how to check tire tread depth.

Checking for cracks, damage, and objects embedded in tread

Instructs on checking tires for cracks, damage, and embedded objects.

Preparation of tire replacement

Provides steps for preparing to replace a tire.

Tire removal

Details the procedure for removing tires.

Mounting the tire

Explains how to mount the tire, including wheel nuts.

Wheel nuts – check and retightening

Details how to check and retighten wheel nuts.

Retightening wheel nuts on rear dual wheels

Provides specific instructions for retightening dual rear wheel nuts.

Tire rotation

Explains the importance and pattern of tire rotation.

Wiper blade – replacement

Details the procedure for replacing wiper blades.

Windshield washer – fluid level check and refilling

Instructs on checking and refilling windshield washer fluid.

Battery – check and cleaning

Provides warnings and steps for checking and cleaning the battery.

Cleaning the terminals

Details how to clean battery terminals.

Air filters – cleaning

Explains how to clean air filters.

Outside air filter

Details the removal and installation of the outside air filter.

Inside air filter

Describes how to remove and install the inside air filter.

Intercooler – cleaning

Provides instructions for cleaning the intercooler.

Transmission oil cooler – cleaning

Details cleaning the transmission oil cooler.

Exterior cleaning

Provides guidelines for exterior cleaning.

Cleaning glass surfaces

Instructs on cleaning vehicle windows and windshield.

Washing the vehicle

Offers advice on washing the vehicle to minimize corrosion.

Precautions when using a high-pressure cleaner

Warns about using high-pressure cleaners near vehicle components.

Waxing

Provides guidance on waxing the vehicle.

Dirt caked on paintwork

Explains how to remove stubborn dirt from paintwork.

Small chips and scratches

Advises on fixing small chips and scratches promptly.

Interior cleaning

Provides general instructions for interior cleaning.

Cleaning interior trim

Details cleaning methods for interior trim.

General dirt

Recommends cleaners for general interior dirt.

Grease and oil

Explains methods to remove grease and oil contamination.

Organic contaminants

Details cleaning methods for organic contaminants.

Other contaminants

Provides methods for cleaning other interior contaminants.

Cleaning vinyl surfaces

Explains how to clean vinyl surfaces.

Cleaning seat belts

Provides instructions for cleaning seat belts.

Useful advice for emergencies

Possible failures, causes and remedies

Lists common vehicle failures, their causes, and remedies.

The engine does not start.

Troubleshooting for when the engine does not start.

The starter does not turn over or turns over too slowly.

Troubleshooting for slow starter operation.

The starter turns over normally.

Troubleshooting for normal starter operation but no engine start.

The engine starts but stalls immediately.

Troubleshooting for when the engine stalls after starting.

Engine oil consumption is excessive.

Addresses causes and remedies for excessive engine oil consumption.

Drive power is insufficient.

Troubleshooting for insufficient drive power.

The clutch disengages incompletely.

Troubleshooting for incomplete clutch disengagement.

Braking is sluggish.

Addresses causes and remedies for sluggish braking.

The vehicle pulls to one side during braking.

Troubleshooting for vehicle pulling to one side during braking.

Steering is difficult.

Addresses causes and remedies for difficult steering.

The steering wheel vibrates.

Troubleshooting for steering wheel vibration.

The steering wheel does not return to the straight ahead position smoothly.

Troubleshooting for steering wheel not returning to center.

The lamp does not light up.

Troubleshooting for lamps that do not light up.

The battery frequently runs down.

Troubleshooting for a battery that frequently runs down.

Stopping your vehicle in an emergency

Provides steps for stopping the vehicle safely in an emergency.

If the engine overheats

Details actions to take if the engine overheats.

When a fuse has blown

Explains how to check and replace blown fuses.

Replacing high-current fuses

Details the replacement of high-current fuses.

Replacing engine preheating circuit fuse

Instructs on replacing the engine preheating circuit fuse.

When a lamp has burn out

Provides guidance on replacing burnt-out lamps.

When braking is sluggish

Offers advice for sluggish braking conditions.

If parking brake cannot be released normally

Provides emergency procedure for releasing the parking brake.

If the engine stalls while the vehicle is in motion

Explains actions to take if the engine stalls while driving.

If a tire goes flat while the vehicle is in motion

Provides instructions for changing a flat tire while in motion.

When the battery has run down

Details the procedure for starting the engine with a dead battery.

When the fuel has run out (Bleeding the fuel system)

Instructs on bleeding the fuel system when fuel runs out.

Towing

Provides precautions for towing the vehicle.

Service data

Quantities of lubricants/hydraulic fluids

Lists the required quantities of lubricants and hydraulic fluids.

Recommended lubricants/hydraulic fluids

Specifies recommended lubricants and their classifications and viscosities.

Service data

Provides standard values for various vehicle service parameters.

Maintenance schedule

Maintenance schedule

Details the regular maintenance schedule for the vehicle.

Lubrication schedule

Outlines the lubrication schedule for various vehicle components.

Alphabetical index

Alphabetical index

Provides an alphabetical listing of topics covered in the manual.

Alphabetical index

Continues the alphabetical listing of topics covered in the manual.

MAINTENANCE RECORD

New Vehicle: 4,000 km/2,500 Miles FREE INSPECTION AND SERVICE CERTIFICATE (NVI)

Certificate for the initial free inspection and service.

10,000 km / 6,000 miles SERVICE OPERATIONS

Service log for 10,000 km / 6,000 miles interval.

50,000 km / 30,000 miles SERVICE OPERATIONS

Service log for 50,000 km / 30,000 miles interval.

100,000 km / 60,000 miles SERVICE OPERATIONS

Service log for 100,000 km / 60,000 miles interval.

200,000 km / 120,000 miles SERVICE OPERATIONS

Service log for 200,000 km / 120,000 miles interval.

300,000 km / 180,000 miles SERVICE OPERATIONS

Service log for 300,000 km / 180,000 miles interval.

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