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MT160D
Mitsubishi MT160D User Manual
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f
i
e
r
n
k
e
General
hand
tools
(d)
Never
try
to
economize
sealing
parts
in
rebuilding
the
engine.
"0"
rings,
oil
seals,
gaskets
and
packings
are
"expendable"
items
in
most
cases.
(e)
Read
the
instructions
given
in
the
manual,
paying
particular
attention
to
the
special
notes,
hints
and
warnings.
(0
Crank
the
engine
by
hand
to
be
sure
it
will
run
smoothly
before
mounting
it
on
the
machine.
ENGINE
2·53
82
84
Table of Contents
Index
3
Table of Contents
7
General Description
9
Greasing Diagram
20
Periodical Maintenance Services
21
Lubrication Table
22
Wiring Diagram
23
Antifreeze
24
Tightening Torque
25
Serial Number Location
25
Tractor Serial Number
25
Engine Serial Number
25
Sealant Selection Chart
26
Engine System
27
Table of Contents
29
Frontal View
31
Right-Hand Side View
31
Left-Hand Side View
31
Sectional Views
32
Longitudinal View
32
Transverse View
33
Construction
34
Cylinder Head Assembly
34
Cylinder Head Gasket
34
Valves and Valve Springs
34
Crankcase Ventilation System
35
Rocker Arms, Shaft and Stays
35
Crankshaft
36
Cylinder Block Assembly
36
Flywheel and Ring Gear
37
Pistons, Piston Pins and Piston Rings
37
Connecting Rods
37
Front Plate and Gear Case
37
Camshaft and Timing Gears
38
Hydraulic Pump Gear
38
Fuel-Injection-Pump Camshaft
38
Oil Pan
39
Speedometer Driven Gear
39
Engine Services
40
Engine Removal
40
Engine Installation
43
Piston Removal
43
Piston Installation
44
Water Pump Removal
44
Cylinder Head Disassembly
44
Cylinder Block Disassembly
45
Cylinder Head
46
Inspection
46
Valve Guides
47
Valve Seats
47
Valve Springs
48
Rocker Arms and Rocker Shaft
48
Cylinder Block
48
Timing Gears and Hydraulic Pump Gear
51
Main Bearings and Connecting-Rod Bearings
51
Tappets
52
Pushrods
52
Speedometer Driven Unit
52
Reassembly
52
Lubrication System
59
Engine Oil Infonnation
59
Oil Filter
59
Oil Pump
60
Oil Pressure Switch
60
Removal and Disassembly
60
Reassembly
61
Fuel System
62
Description
62
Fuel Filter
63
Fuel Injection Pump
63
Injection Quantity Control
63
Smoke-Set Device
64
Ungleich Device
64
Resetting Ungleich Device and Starting Engine
64
Injection-Quantity Equalizing Adjustment
65
Delivery Valve
65
Injection Nozzles and Nozzle Holders
65
Disassembly
65
Nozzle Holders
67
Inspection
67
Plunger and Barrel
68
Control Rack and Pinions
69
Injection Nozzles
69
Reassembly
69
To Set the High Engine Speed, Proceed as Follows
71
Injection Nozzles and Nozzle Holder Assemblies
71
Governor System
73
Description
73
Governor Weights Assembly
74
Governor Lever
74
Governor Spring
74
Needle Bearings
74
Inspection
74
Reassembly
74
Removal
75
Water Pump
75
Cooling System
75
Bypass Hose
76
Water Pump and Fan Belt
76
Thermo Switch
76
Thermostat
76
Inspection
76
Coolant Change
77
Rust Inhibitors and Antifreeze Additives
77
Air Cleaner Services
79
Periodical Maintenance Service Chart
80
Engine Maintenance Guide
81
When to Overhaul
81
Compression Pressure Test - How to Measure Compression Pressure
82
Engine Diagnosis on the Basis of Compression Pressure Readings
82
Engine Diagnosis on the Basis of Oil Consumption
82
General Working Rules on Disassembling and Reassembling Steps
82
Troubleshooting
84
Starting Difficulties
84
Not Enough Output Power
85
Engine Oil Consumption Rate Is High
85
Abnonnal Sound or Noises
86
Engine Run Is Not Smooth
87
Specifications and Maintenance Standards
88
Engine Proper
88
Electrical System
94
Sealant Chart
96
Tightening Torque Chart
96
Special Service Tools
97
Clutch System
99
Gu Tch Release Mechanism
104
Gutch Cover Assembly
104
Diaphragm Spring
105
Outch Disc
105
Operating Principles
106
Removing the Clutch
107
Removing the Release Bearing
109
Disassembling the Clutch Pedal
110
Disassembling the Clutch Release Shaft
110
Inspection and Maintenance
112
Reassembling the Clutch
113
Reassembling the Release Bearing
113
Reassembling the Clutch Housing
114
Reassembling the Clutch Pedal
114
Reassembling the Clutch Shifter
114
Reassembling the 4-Wheel Drive Shift Lever (Only for MT160/D and MT180/D)
115
Adjusting the C1U Tch Pedal
116
Free Play
116
Mounting the Engine
117
Clutch Slippage
118
Overheating
118
Shuddering When Starting
118
Specifications
119
Front Axle and Steering Linkage System
121
4-Wheel Drive
125
Front Axle and Wheels
125
MID-PTO
126
Propeller Shaft
126
Front Axle
127
Removing the Universal Joints
127
Disassembling the Final Case
128
Disassembling the Front Axle
128
Disassembling the Yokes
128
Disassembling the Axle Housings
129
Disassembling the MID-PTO
129
Disassembling the Pinion Case
129
Disassembling the Wheel Shaft
129
Reassembling the Pinion Shaft
130
Adjusting the Pinion Shaft Cone Center
131
Adjusting the Backlash
132
Reassembling the Differential
132
Shim between Differential and Axle Housing B
132
Reassembling the Axle Housing
133
Reassembling the Gear Case and Final Case
134
Installing the Gear Case Assembly to Axle Housing
135
Installing the Knuckle Arm (or Tie Rod Arm)
135
Reassembling the Wheel Shaft
137
Installing the Tie Rod and Drag Link
138
Installing the Universal Joints
138
Removing the Steering Gearbox
138
Disassembling the Steering Gearbox
139
Reassembling the Steering Gearbox
139
Reassembling the Sector Shaft
140
Installing the Steering Gearbox
141
2-Wheel Drive
142
Construction
142
Description
142
Disassembling the Front Wheel Hubs
143
Disassembling the Kingpins
143
Inspection
144
Reassembling the Front Wheel Hubs
144
Removing the Front Axle
144
Reassembling the Front Axle
145
Reassembling the Kingpins
145
2-Wheel Drive
147
Steering Gearbox
147
Transmission System (Sliding Gear Type)
149
Construction
151
Description
151
Shifting Mechanism
154
Shift Patterns
154
Forward Speeds
155
Reverse Speeds
156
Power Take-Off
156
Final Cases
157
Removing the Transmission
158
Disassembling the Select Shaft
160
Disassembjing the Drive Shaft
160
Removing the Differential Gear Assembly
161
Disassembling the Countershaft
161
Disassembling the Reverse Shaft
161
Disassembling the PTO Shaft
161
Rear-Side Shaft Removal
162
Front-Side Shaft Removal
162
Disassembling the Differential Gear Assembly
162
Disassembling the Final Cases
162
Rear Wheel Shaft
163
Reassembly and Installation
164
Reassembling the Differential Gear Assembly
164
Measuring the Countershaft Cone Center for Shim Selection
165
How to Use the Two-Piece Special Tool
165
Shim Selection for Countershaft Gear Clearance
166
Reassembling the PTO Drive Shaft
166
Front-Side Shaft
167
Reassembling the PTO Shaft
168
Reassembling the Reverse Shaft
168
Reassembling the Countershaft
169
PTO Gear Tooth Alignment and Adjustment
170
Reassembling the MID-PTO
170
Installing the Main Shaft
170
Reassembling the Select Shaft
171
Installing the Differential Gear Assembly
172
Reassembling the Final Case
173
Disassembling the Speed Change Shifter
175
Reassembling the Speed Change Shifter
176
Other manuals for Mitsubishi MT160D
Instruction Book
60 pages
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Mitsubishi MT160D Specifications
General
Brand
Mitsubishi
Model
MT160D
Category
Tractor
Language
English
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