© Mitsubishi Forklift Trucks 2013. All
© Mitsubishi Forklift Trucks 2013. All rights reserved.rights reserved. Revision: BRevision: B
Document ID: 615023Document ID: 615023
5 (244)5 (244)
PBV20N2 PBV20N2 Service Service ManualManual
7.57.5 Replacing Replacing the the battery .................................................battery ............................................................................... .............................. 8282
88
Electric Electric system system maintenanmaintenance .........................................................ce ............................................................................... 85...................... 85
8.18.1 Tiller Tiller arm ...............................................................................................arm .................................................................................................. 85... 85
8.1.18.1.1
Removing Removing the the tiller tiller head .................................................head ................................................................................................................... .... 8585
8.1.28.1.2
Removing Removing the the tiller tiller head shead switches...............................witches.................................................................................................... ......... 8787
8.1.38.1.3
Removing Removing the the safety safety button .................................................button ............................................................................... .............................. 8888
8.1.3.18.1.3.1
Installing Installing the the rubber rubber handles .......................handles ............................................................................................................. ........................ 9090
8.1.48.1.4 Removing Removing the the accelerator ...............................................accelerator ................................................................................................................. .... 9191
8.1.58.1.5 Installing Installing the the accelerator ............................................accelerator ................................................................................................................... ......... 9393
8.28.2 Electric Electric panel panel ............................................................................................................................................... 94......................................... 94
8.2.18.2.1
Removing Removing the the controller controller cover ...................................................cover ........................................................................... ........................ 9595
8.2.28.2.2
Zapi Zapi COMBIACX COMBIACX Power Power Controller ..................................Controller .................................................................................................. .... 9696
8.2.38.2.3
Zapi Zapi COMBIACX COMBIACX connectors .....................................................connectors ............................................................................. ........................ 9696
8.2.3.18.2.3.1
CNA CNA external external connector ...................................connector ................................................................................................................... .................... 9797
8.2.3.28.2.3.2
CNB CNB external external connector ...................................connector ................................................................................................................... .................... 9898
8.2.3.38.2.3.3
CNC CNC external external connector ...................connector .................................................................................................................................................. 99..... 99
8.2.3.48.2.3.4
CND CND external external connector ...................connector ................................................................................................................................................ 100... 100
8.2.3.58.2.3.5
Description Description of of the the power cpower connections .........................onnections ............................................................................................. ...... 101101
8.2.48.2.4
Contactors Contactors and and relays relays ................................................................................................................................................ ............................ 101101
8.2.58.2.5
Fuses Fuses ........................................................................................................................................................................................................... 103................... 103
8.2.68.2.6
Accessing the controller fan Accessing the controller fan ......................................................................................................................................... ................. 104104
8.38.3 Motor Motor compartmencompartment ................................................................................ 10t ................................................................................ 1066
8.3.18.3.1 Removing Removing the the drive drive unit ..................................................unit ................................................................................................................. ... 107107
8.3.28.3.2 Disassembly Disassembly of of the the drive drive unit ................................unit .......................................................................................................... ............ 108108
8.3.38.3.3
Installation Installation of of the the traction traction motor ..................motor ...................................................................................................... ...................... 109109
8.3.48.3.4
Assembly of the splined shaft-hub connection Assembly of the splined shaft-hub connection ............................................................................. ..................... 110110
8.3.58.3.5
Temperature Temperature sensor sensor check check ........................................................................................................................................... ................. 111111
8.3.68.3.6
HALL HALL sensor sensor ............................................................................................................................................................................................... 112......... 112
8.3.6.18.3.6.1
Replacing Replacing the the HALL HALL sensor .......................................................sensor ............................................................................. ...................... 113113
8.3.78.3.7
Magnetic Magnetic brake ......................................brake ............................................................................................................................... 114............................. 114
8.3.7.18.3.7.1
Coil Coil resistance resistance measurement .measurement ......................................................................................................................................... ............ 115115
8.48.4
Pump Pump motor ....motor .................................................................................................................................................... 115................................ 115
8.4.18.4.1
Solenoid Solenoid valve .................................................valve ................................................................................................................................ 116................... 116
8.58.5
Sensors Sensors ................................................................................................................................................... 117................................................. 117
8.5.18.5.1 Tiller, Tiller, side guard side guard and operator’s and operator’s platform sensors ......................platform sensors ........................................... ..................... 117117
8.68.6
Switches Switches and and buttons .........buttons ............................................................................................................................................. 120.... 120
8.6.18.6.1
Emergency Emergency stop stop button ..............................................button .................................................................................................................. ........ 120120
8.6.28.6.2
Key Key switch switch .................................................................................................................................................................................................. 121.............. 121
8.6.38.6.3
Tiller Tiller head head micro micro switch switch ................................................................................................................................................... ..................... 122122
8.78.7 Horn Horn ........................................................................................................................................................... 12................................................... 1233
8.7.18.7.1
Diode Diode test test with with a a multimeter ...multimeter ........................................................................................................................................... ............ 123123
8.88.8 Wiring Wiring harnesses harnesses and and cables cables ......................................................................................................................... 12......... 1244
8.8.18.8.1
Installing Installing the the traction traction motor motor cables..............................cables.................................................................................................. ...... 126126
99
Electric Electric system adjustments system adjustments and and measuremeasurements ments ............................................ ............................................ 128128
9.19.1 Calibrating Calibrating the the accelerator ...........................accelerator ..................................................................... .......................................... 128128
9.1.19.1.1 Acquiring the VACC with TruckTool Acquiring the VACC with TruckTool ............................................................................................................................ ...... 128128
9.1.29.1.2
Acquiring the VACC without Truck Tool Acquiring the VACC without Truck Tool ..................................................................................................................... . 129129
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