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Mitsubishi STERAPORE 5700 Series User Manual

Mitsubishi STERAPORE 5700 Series
58 pages
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1st Edition, September 2015 1/58
STERAPORE 5700 Series (FF)
Instruction Manual

Questions and Answers:

Mitsubishi STERAPORE 5700 Series Specifications

General IconGeneral
CategoryWater Filtration Systems
Membrane TypePolyethersulfone (PES)
Maximum Differential Pressure5 bar
SterilizationAutoclavable
Filtration TypeSterile filtration
ModelSTERAPORE 5700 Series

Summary

Introduction

For Safe Use

MBR Composition and Placement

Overview of MBR

Explains the concept and advantages of Membrane Bioreactor (MBR) systems.

Composition of MBR Equipment

Details the various components and tanks that make up an MBR system.

MBR Placement

Describes module layout, required water depth, and placement considerations.

Filtration and Membrane Scour Aeration

Filtration

Discusses filtration design notes and configuring flux settings for membrane systems.

Permeate Pumps

Covers selection, configuration, and potential issues with permeate pumps.

Membrane Scour Aeration Devices

Explains the aeration flow rate and devices used for membrane cleaning.

Cleaning the Diffuser

Provides procedures for cleaning diffusers to prevent clogging and ensure performance.

Chemical Cleaning

Chemical Cleaning

Covers chemical cleaning procedures, notes, and types of cleaning methods.

Cleaning Methods

Details maintenance and recovery cleaning procedures using NaCIO and acid.

NaCIO Cleaning

Explains NaCIO cleaning processes, including injection amounts and timing.

Precautions Regarding Chemical Cleaning

Outlines precautions for handling chemicals and managing raw water inflow during cleaning.

Cleaning Equipment

Describes the necessary equipment for chemical cleaning, such as tanks and pumps.

Pretreatment

Pretreatment

Explains the aims and procedures for raw water pretreatment.

Activated sludge

Discusses MLSS concentration and sludge viscosity within the membrane tank.

Transport and Installation

Transport and Installation

Covers notes on packing, transport, and installation of elements and modules.

Notes Regarding Storage

Provides guidelines for storing elements and modules to maintain their condition.

Confirmation Items before Installation

Lists critical checks and confirmations required before proceeding with module installation.

Installation

Details the step-by-step procedure for installing the modules into the tank.

Procedures for Lifting up Modules

Explains the safe and proper methods for lifting and handling membrane modules.

Operation

Commissioning

Outlines the steps for preparing and executing water commissioning for the system.

Operation Management

Describes general operational management procedures and important inspection items for MBR systems.

Operation Management Procedures

Provides example management procedures and inspection items for MBR systems.

Operation Management Record

Recommends creating a record sheet for routine maintenance and tracking key parameters.

MBR System Operation

Details seeding input and starting procedures for MBR system operation.

Troubleshooting

Troubleshooting: Examples

Presents common problems related to devices and effluent quality with their causes and responses.

Maintenance

Membrane Repair

Describes the procedure for repairing damaged hollow fiber membranes using epoxy resin.

Diffuser Cleaning

Details the procedure for cleaning clogged diffusers in modules to maintain performance.

Procedure for Long-term Storage of Used Modules

Explains the correct wet storage procedures for modules to prevent degradation.

Reference materials

Glossary

Defines key terms and concepts used throughout the instruction manual.

List of Consumables

Provides a list of consumables and their estimated replacement periods.

Chemical Resistance of the Product

Shows the chemical resistance of the product against various substances.

Specifications

Element Specifications

Lists the product specifications for membrane elements.

Module Specifications

Details the product specifications for the membrane modules.

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