EasyManua.ls Logo

MK Diamond Products MK-101 PRO24 - User Manual

MK Diamond Products MK-101 PRO24
56 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
03.2013
MK-101 Pro24
MK-101 PRO24 TILE SAW
OWNER’S MANUAL PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 300
Manual Part No. 158808
Question and Answer IconNeed help?

Do you have a question about the MK Diamond Products MK-101 PRO24 and is the answer not in the manual?

Summary

MK-101 PRO24 TILE SAW OWNERS MANUAL PARTS LIST & OPERATING INSTRUCTIONS

INTRODUCTION

SAFETY

SAFETY MESSAGES

Alerts users to potential hazards with DANGER, WARNING, or CAUTION indicators.

GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS

Essential safety rules, symbols, and operator responsibilities for safe machine use.

SILICA DUST WARNING

Health risks associated with silica dust and recommended precautions.

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS

Guidelines for preventing electrical shock and ensuring proper grounding.

ELECTRIC MOTOR SAFETY

Specific safety measures and precautions for the electric motor.

LOCK OUT METHOD

Procedure to prevent accidental starting using a lockout tab on the switch.

PRODUCT SPECIFICATION

UNPACKING AND CONTENTS

TRANSPORT

ASSEMBLY

Cutting Head Installation

Step-by-step guide for installing the cutting head onto the saw post.

Diamond Blade Installation

Procedure for correctly installing and securing the diamond blade onto the shaft.

Adjustable Cutting Guide Installation

Instructions for mounting the adjustable cutting guide for precise cuts.

Splash Guard Installation

Steps to install the splash guard to protect from water spray.

Water Pump Installation

Instructions for installing the electric water pump and its components.

SETUP FOR OPERATION

Pre-start Inspection

Essential checks before powering on the saw for safe operation.

Connecting the Water Pump

Procedure for connecting the water pump to the saw's cooling system.

Water Pump Setup for Operation

Methods for setting up the water pump using external source or re-circulation.

Ground Fault Circuit Interrupter (GFCI) Use

Importance and connection procedure for using a GFCI for electrical safety.

ADJUSTMENT PROCEDURES

Setting Cutting Depth

How to adjust the saw's cutting depth for various materials.

Cutting Straight Edges

Procedure for ensuring straight cuts using the adjustable cutting guide.

Diagonal and Miter Cutting

Instructions for performing diagonal and 45° miter cuts with guides.

Adjusting the Cutting Head

Steps to change the cutting head position for different tile sizes and cutting lengths.

Adjusting the Post for Maximum Cutting Length

Procedure to reposition the post for achieving maximum cutting length.

CLEANUP

MAINTENANCE

New Maintenance

Initial maintenance tasks after purchase and first use, like belt tensioning.

Maintenance Following Use

Routine maintenance tasks to extend saw life performed after each use.

Monthly Maintenance

Routine maintenance checks and lubrication required monthly for optimal performance.

Diamond Blade Change-Out

Step-by-step guide for safely removing and installing the diamond blade.

Belt Inspection, Adjustment and Replacement

Procedure for inspecting, adjusting, and replacing the V-belt for performance.

TROUBLESHOOTING

Blade Will Not Cut Properly

Diagnosing and resolving issues when the blade does not cut correctly.

Cooling Flow Issues

Troubleshooting problems related to insufficient or blocked cooling flow to the blade.

Blade Stops Turning

Identifying causes and solutions when the motor or blade stops rotating.

Blade Alignment Procedure

Steps to realign the cutting table and blade for accurate, straight cuts.

EXPLODED VIEW

PARTS LISTS

Frame Assembly Parts

List of parts for the MK-101 Pro24 frame and post assembly.

Table Assembly Parts

List of parts for the MK-101 Pro24 table and related components.

Cutting Head Parts

List of parts for the MK-101 Pro24 cutting head assembly.

Motor Parts

List of parts for the MK-101 Pro24 motor and switch box assembly.

ACCESSORIES

ORDERING AND RETURN INFORMATION

Ordering Information

Details on how to order MK Diamond products and required information.

Return Materials Policy

Guidelines and procedures for returning products for service or warranty.

Authorized Service Centers

Information on finding authorized service centers for repairs and support.

WARRANTY

MK Diamond Products MK-101 PRO24 Specifications

General IconGeneral
TypeTile Saw
Blade Diameter10 inches
Motor Power1.5 HP
Cutting Capacity (Rip Cut)24 inches
Voltage120V
Amperage15 A
Arbor Size5/8 inch
No Load Speed3, 450 RPM

Related product manuals