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MLCS Marvel 60 - User Manual

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Marvel 60 & 62 Router
instructions
TO AVOID CONFUSION DURING INSTALLATION
follow steps 1 through 5 listed below
Step 1. Remove pages 2 through 6 from book
Step 2. Remove your router install pages
Step 3. Return extra pages to box
Step 4. For smoothest plunging action purchase
STP® before installation. SEE PAGE 3
Step 5. See page 2 for parts diagram
© 2000-2006 Router Technologies
All Rights Reserved
MLCS Marvel 60
MLCS Marvel 62
For Parts or Installation Assistance Contact
MLCS Woodworking
1-800-533-9298
mlcswoodworking.com
MLCSMLCS
7-8-9
Router Install Pages
10-11-12

Questions and Answers

Summary

Metric Equivalents for International Customers

Owners Responsibilities

Outlines the user's duties for safe and correct operation of the router.

General Safety Precautions

Key safety warnings and cautions to prevent injury during installation and use.

Limited Two-Year Warranty

Details the warranty coverage, limitations, and claim process.

MLCS Marvel Parts Diagram

Installation Preparation and Process

Pre-Installation Page Removal

Instructions on removing specific pages from the manual before starting installation.

Handling Multiple Router Parts

Guidance on managing extra parts included in the kit for different router models.

Lubricating Plunge Action with STP

Procedure for applying STP® to ensure smooth plunging action.

Using the #46 Locating Pin

Locating Hole in Subbase

Steps to mark and drill the access hole in the router's original subbase.

Locating Hole in Router Table

Steps to mark and drill the access hole in a router table insert or subbase.

Router Table Preparation and Dust Cover Installation

Preparing Router Table Top for Insert

Instructions for drilling the correct hole size for the dust cover insert.

Installing Dust Cover Insert and Cover

Procedure for fitting the dust cover insert and dust cover into the table.

Using the Paper Drilling Template

Template Placement and Drilling Guide

How to correctly position and use the paper template for drilling.

Troubleshooting Common Issues

Router Raizer Operation

Operation in a Router Table

Instructions for using the Router Raizer when mounted in a router table.

Dust Cover Management

How to remove and replace the dust cover for adjustments.

Handheld Operation Guide

Instructions for using the Router Raizer in a handheld configuration.

Adjustment Rotation Directions

Specifies clockwise and counterclockwise rotation for adjustments.

Router Transport and Storage

Guidelines for safely transporting or storing the router with the Raizer installed.

MLCS Marvel 60: Installation Steps

Mainshaft Preparation and Length

Cutting and deburring the mainshaft to the correct length for the Marvel 60.

Motor Housing Separation

Steps to separate the top and bottom motor housings for installation.

Top Motor Housing Preparation

Enlarging holes and preparing the top motor housing for the mainshaft.

Removing Original Height Shaft Components

Procedure for removing old parts to make way for the Router Raizer.

Installing MLCS Bushings

Instructions for installing the required nylon and brass bushings.

Installing the #1 Mainshaft Assembly

Steps for correctly fitting the mainshaft and associated washers/bushings.

MLCS Marvel 60: Reassembly and Table Mounting

Reassembling Top and Bottom Housings

Guidance on rejoining the router motor housings after installation.

Finishing the Router Raizer Installation

Final steps to complete the installation and ensure proper function.

Subbase and Insert Plate Installation

Steps for mounting the router assembly to a subbase or table insert plate.

MLCS Marvel 62: Installation Steps

Separating Motor Housing

Procedure to separate the router's motor housing for installation.

Preparing Top Motor Housing

Enlarging holes in the top motor housing for the mainshaft.

Removing Original Height Shaft

Steps to remove the original height shaft components.

Installing #12 Green Bushing

Procedure for installing the #12 green bushing into the plunge post.

Marvel 62 Mainshaft Initial Install

Initial fitting of the mainshaft and related components for the Marvel 62.

MLCS Marvel 62: Reassembly and Finishing

Installing #1 Mainshaft

Fitting the mainshaft and associated parts into the base.

Marvel 62 Housing Reassembly

Rejoining the router's motor housings after installing the Raizer.

Marvel 62 Final Installation Steps

Final steps to complete the Router Raizer installation.

MLCS Marvel 62: Table Mounting

Marvel 62 Subbase Mounting

Steps for mounting the router assembly to the subbase plate.

Marvel 62 Table Insert Mounting

Steps for mounting the router assembly to a router table insert plate.

MLCS Marvel 60 Specifications

General IconGeneral
ModelMarvel 60
Frequency Band2.4 GHz, 5 GHz
CategoryNetwork Router
Wireless StandardsIEEE 802.11ac
Maximum Speed1200 Mbps
Ethernet Ports4
SecurityWPA/WPA2
Ports1 x WAN, 4 x LAN