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Money Controls Ardac IBA5 User Manual

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Specification and Adjustment Manual
Ardac Imbedded Bill Acceptor System 5 (Ardac IBA5)
Document Number 44X501R2
BANKNOTE ACCEPTORS IN OVER 80 COUNTRIES AROUND THE WORLD

Table of Contents

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Money Controls Ardac IBA5 Specifications

General IconGeneral
ManufacturerMoney Controls
ModelIBA5
CurrenciesMulti-currency (configurable)
Power Supply24V DC
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 60°C

Summary

Description and Specifications

System Description

General overview of the IBA5 system, its components, and capabilities.

Terminology

Defines key terms and components used throughout the manual for clarity.

Main Subassembly Part Numbers

Lists part numbers for the main modules and subassemblies of the IBA5 system.

Chassis Mounting Recommendations

Provides guidelines for securely mounting the IBA5 chassis to host equipment.

Features

Highlights key features of the IBA5 system designed for simplified maintenance and operation.

Specifications

Details technical specifications including size, capacity, power, and communication parameters.

Connector Description

Explains the purpose and location of various system connectors for I/O and power.

Connector Specifications

Provides pin-outs and details for the main system connectors.

CAPS Diagnostic Connections

Describes the 9-pin connector used for CAPS interface in diagnostics mode.

DIP Switch Settings and Functions

Details the functions of DIP switches for setting operating modes and note acceptance.

Host Machine Installation

Installation Overview

Outlines the general process of installing the IBA5 unit into host equipment.

Power Supply and Voltage Requirements

Specifies the external DC power supply requirements for the IBA5 system.

Connecting the IBA5 System to the Host

Details how to connect the IBA5 unit to the host equipment using system connectors.

Install New or Up-Graded EPROM

Explains the process and reasons for installing or changing the EPROM on the microprocessor board.

Burning New Software into an EPROM

Describes how to burn new software into an EPROM or FLASH device.

EPROM Removal and Replacement

Provides instructions and warnings for removing and replacing the EPROM.

Check DIP Switch Settings and Re-set

Guides on verifying and adjusting DIP switch settings for operation and currency.

Insert Stacker Module into the Chassis

Step-by-step instructions for properly installing the cassette stacker module.

Insert Note Acceptor Module

Step-by-step instructions for properly installing the note acceptor module.

System Power-up

Details the power-up sequence, including checks and calibration steps.

System Operation

Functional Description of System Modules

Describes the functions of the Note Acceptor, Cassette Stacker, and Chassis modules.

Operational Notes - Acceptor

Explains the operation of the note acceptor, including its sensing and drive mechanisms.

Removal of the Note Acceptor

Provides instructions for safely removing the note acceptor from the chassis.

Open the Acceptor

Instructions on how to open the acceptor cover after removal from the chassis.

Operational Notes - Cassette Stacker

Details the operation of the cassette stacker, its capacity, and locking mechanisms.

Removal of the Cassette Stacker

Instructions for safely removing the cassette stacker from the chassis.

Opening The Cassette Stacker

Provides a caution and procedure for opening the cassette stacker cover.

Closing and Locking The Cassette Stacker

Instructions for properly closing and locking the cassette stacker cover.

Replacement of the Cassette Stacker

Refers to installation instructions for re-inserting the cassette stacker.

Operational Notes - Chassis

Describes the passive functions of the chassis, including alignment and sensor mounting.

Operational Notes - System Power-up Sequence

Explains the steps and timing of the system power-up sequence.

Before Applying Power To The System

Pre-power-up checks, including clearing the note path and seating the cassette.

Power-up Sequence

Details the sequence of operations during system power-up.

Storage of Calibration Values

Explains where calibration values are stored and how they are managed.

Dual Density Values

Discusses dual density calibration values and when recalibration is needed.

System Stalls And Incomplete Power-up

Describes common issues with system stalls and incomplete power-up.

Dipswitch Note Inhibits And String Sensor

Explains the role of DIP switches in controlling note inhibition and the string sensor.

System Diagnostics

Introduction

Overview of connecting the IBA5 to a PC for maintenance and diagnostic testing.

Equipment and Software for Bench Mode

Lists the necessary hardware and software for NETPLEX simulator bench mode operations.

NETPLEX Interface and Adapter Harness

Details the interface boards and harnesses used for connecting the IBA5 to a PC.

NETPLEX Simulator Connections

Step-by-step guide for connecting the IBA5, CAPS accessories, and PC for simulator operation.

Host Software Installation

Instructions for installing the Money Controls NETPLEX Host Simulator software.

Fixed Disk Or Floppy Diskette Operation

Guidance on running the host simulator from fixed disk or floppy diskette.

Host Setup Files Configuration

Explains the purpose and configuration of host setup files like STRING.HST, COMM.HST.

Running the Host Software

Instructions on starting and operating the host simulator software.

Communications Status

Describes the communications window for viewing data transfer between acceptor and host.

Status Line Interpretation

Explains the information displayed on the status line of the simulator.

Options Menu Navigation

Details how to navigate and use the options menu in the host simulator.

Diagnostic (Bench) Mode

Instructions on accessing and using the diagnostic (bench) mode.

NETPLEX Host Simulator Set-up

Step-by-step guide for setting up the NETPLEX host simulator.

Monitor Note Acceptance

Explains how to monitor note acceptance and the expected display responses.

Control Transport Motors

Instructions on controlling the acceptor's transport motors using numeric keys.

Cycle the Cassette Stacker

Instructions on cycling the stacker motor using a specific numeric key.

Error Codes Reference

Lists and defines various error codes encountered during operation.

Show Calibration Voltages

Guides on displaying calibration voltages after enabling the acceptor.

Dual Density Calibration Procedure

Details the procedure for dual density calibration using a specific calibration card.

Maintenance

Introduction to Maintenance

Overview of maintenance, focusing on periodic inspection and cleaning.

Sensor Adjustments

States that IBA5 sensors are self-adjusting and require no electronic calibration.

Cleaning Procedures

Explains the need for cleaning due to dirt build-up and recommended frequency.

Recommended Cleaning Materials

Lists recommended materials for cleaning the IBA5 system.

Method 1: Alcohol Cleaning

Step-by-step guide for cleaning the acceptor using alcohol and a cloth.

Method 2: Cleaning Card Mode

Details the procedure for cleaning the unit using a special cleaning card.

NETPLEX & CAPS Interface

Introduction to Interface

Explains how the NETPLEX interface and CAPS boards connect the IBA5 to a computer.

NETPLEX Interface Board Description

Describes the function of the 2x6434 NETPLEX interface board.

NETPLEX Interface Board Details

Details the function of the NETPLEX interface board.

NETPLEX Y-HARNESS Connectivity

Explains the connectivity of the NETPLEX Y-Harness.

Host Simulator Software

Describes the PC software used with the CAPS interface for monitoring and commands.

Communications Parameters

Specifies the communication parameters for the NETPLEX interface board.

NETPLEX Interface Theory of Operation

Explains the operational theory of the NETPLEX interface board.

2x5665 CAPS Diagnostics Interface

Describes the 2x5665 CAPS interface board and its configuration.

Diagnostic (Bench) Mode Setup

Instructions for accessing and setting up the diagnostic (bench) mode.

Diagnostic (Bench) Mode Operations

Lists operations available in diagnostic mode, including monitoring and control.

Recommended Spare Parts And Diagrams

Introduction to Spare Parts

Provides service, repair, and recommended spare parts information.

Service and Replacement Parts Manual

Refers to a separate manual for comprehensive service and parts information.

Spare Parts Recommendation

Lists recommended spare parts and contact information for quantity recommendations.

Board Locations Overview

Illustrates the locations of the printed circuit boards within the acceptor.

Bottom Sensor Board Location

Describes the location of the bottom sensor board.

Top Sensor Board Location

Describes the location of the top sensor board.

Microprocessor Board Location

Describes the location of the microprocessor board.

Addendum A: Gathering Note Data

Introduction to Data Gathering

Introduces the procedure for gathering note data and supersedes other sections.

Equipment and Software for Data Grabber

Lists the necessary equipment and software for data gathering operations.

Setting Up the System for Data Gathering

Step-by-step guide for setting up the system for data gathering.

How To Gather Note Data

Detailed procedure for gathering note data and creating log files.