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MONTI ANTONIO 901-3/3600 - User Manual

MONTI ANTONIO 901-3/3600
53 pages
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This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited
MI9013610
1
CAL
ENDER
901
-
3600
INSTRUCTIONS HANDBOOK
CALENDER FOR CONTINUOUS SUBLIMATIC
THERMOPRINTING
Mod. 901-3/3600
CE
MONTI ANTONIO S.p.A.
Via dell’Elettronica 5 36016 THIENE Vicenza ITALY
Tel. 0445/364619 - Fax 0445/364033
http://www.montiantonio.com –
info@montiantonio.com
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Summary

Warranty and Assistance

Warranty Terms and Conditions

Details the warranty terms and conditions for the machines, including coverage and limitations.

Technical Assistance and Contact

Provides contact information and requirements for requesting technical assistance and support.

Technical Data Specifications

General Instructions and Safety

Machine Usage and Unintended Uses

Describes the intended purpose and lists unintended uses of the machinery.

General Safety Regulations and Definitions

Outlines general safety rules, definitions, and directives for safe operation.

Operator Responsibilities and Safety Rules

Defines operator roles and lists critical safety rules and prohibitions.

Mandatory Personal Protection Devices (IPD)

Details the mandatory use of personal protective equipment (PPE) for operator safety.

Noise Level Information and Protection

Reports sound pressure levels and protective measures against noise.

Permitted Operator Positions

Specifies safe operating zones (A-B) for personnel during machine operation.

Machine Functional Components Identification

Identifies and lists the main components of the machine with numbering.

Safety Device Locations and Functions

Describes various safety features and their locations on the machine.

Safety Device Details and Maintenance Notes

Explains specific safety devices and procedures for managing damaged devices.

Identification of Residual Risks

Highlights residual risks like hand trapping, burns, and electrical hazards.

Applicable Regulatory References

Lists relevant European directives and regulations applicable to the machine.

Installation Procedures

Transportation and Packaging Guidelines

Provides guidelines for safely lifting, transporting, and packaging the machine.

Machine Positioning and Clearance Requirements

Details requirements for level installation and minimum side clearances.

Electrical Supply Connection

Explains electrical connection requirements, safety laws, and isolation procedures.

Compressed Air System Setup

Details the connection and setup of the compressed air system.

Connection Points and Machine Dimensions

Illustrates electrical and compressed air connection points and overall dimensions.

Operating Instructions and Controls

Operator Awareness of Operational Risks

Emphasizes operator's need to understand risks before operation.

Key Operational Hazards

Lists specific operational hazards such as hand trapping and burns.

Manual Mode Machine Start-up

Step-by-step guide for starting the machine in manual mode.

Machine Stop Procedures

Procedures for safely stopping the machine, including material removal.

Automatic Mode Machine Start-up

Detailed steps for starting the machine in automatic mode.

Automatic Mode Machine Stop

Procedures for stopping the machine when operating in automatic mode.

Operator Control Panel Usage Instructions

Refers to an enclosure for instructions on using the operator control panel.

Control and Selector Button Functions

Explains the functions of hand-protection security, emergency switch, and alarms.

Main Control Panel Overview

Identifies and describes the components of the main control panel.

Pneumatic Control Panel Layout

Details the components and functions of the pneumatic control panel.

Rear Right Control Panel Functions

Identifies controls on the rear right side of the machine.

Front Left Control Panel Components

Identifies the emergency stop button on the front left panel.

Machine Preparation Steps and Risks

Outlines operator responsibilities and residual risks during machine preparation.

Material Loading for Sublimatic Printing

Protection Paper Loading Procedure

Instructions for loading and using protection paper on the machine.

Fabric Loading Procedure

Instructions for loading and passing fabric onto the machine.

Printing Paper Loading Procedure

Instructions for loading and passing printing paper onto the machine.

Maintenance Procedures and Schedules

General Maintenance Recommendations

General advice and safety precautions before performing maintenance.

Staff Responsibilities and Maintenance Types

Emphasizes staff knowledge and differentiates maintenance types.

Routine Maintenance Frequency

Lists frequency for routine checks like cleaning, safety, and FRL checks.

Scheduled Maintenance Frequency

Outlines frequencies for greasing, tension checks, and component maintenance.

Safety Device Checks

Procedures for weekly and post-maintenance checks of safety devices.

Machine Cleaning Guidelines

Recommendations for weekly machine cleaning and warnings against using compressed air.

Manifold and Rotobrush Cleaning Instructions

Detailed steps for weekly cleaning of manifolds and rotobrushes.

Felt Replacement and Roller Dismantling

Guides on replacing the felt, including roller dismantling.

Roller Alignment After Felt Replacement

Procedures for aligning new felt and rollers after replacement.

Felt Tightening Cylinder Checks

Checks for felt tightening pneumatic cylinders during operation.

Recovering Felt Stretch

Instructions to recover felt length if it becomes overstretched.

Felt Adjustment and Centering

How to adjust the felt centering piston to keep the felt centered.

Felt Thermofixing Procedure

Detailed procedure for thermofixing the felt using specific temperatures.

System Checks and Lubrication

FRL Air System Check and Oil Level

Checks the FRL air system and provides instructions for restoring oil level.

Lubrication Schedule and Recommendations

Recommendations for weekly and monthly greasing of machine parts.

Anomalies and Controls

Troubleshooting Failed Operations

Lists causes for failed operation like power issues or low air pressure.

Heatgauge Alarms and Resetting

Describes heatgauge alarms and how to reset them.

Addressing Lateral Felt Shifting

Refers to section 7.8 for instructions on felt centering.

Safety Heatgauge Reset Procedure

Resetting Machine Operating Conditions

Step-by-step guide to reset the heatgauge and magnetothermic switches.

Resistance Substitution on Heated Cylinders

Waste Treatment Guidelines

Machine Decommissioning and Disposal

Machine Turn Off and Life End

Procedure for turning off the machine at the end of its operational life.

Turn Off Procedure Steps

Steps to safely disconnect power, pneumatics, and manage oils.

Component Breakdown and Disposal

Guidelines for breaking down components and disposing of parts.

Residual Risks After Machine Turn Off

Confirms no residual risks if turn-off procedure is followed correctly.

Pneumatic System Diagram

MONTI ANTONIO 901-3/3600 Specifications

General IconGeneral
BrandMONTI ANTONIO
Model901-3/3600
CategoryPrinter
LanguageEnglish