The Morgan MEDesign® BASIC-ONE™ is a medical device, specifically an examination or treatment table, designed for use in healthcare settings. This comprehensive manual outlines its maintenance, operation, and component details, ensuring safe and effective use.
Function Description
The BASIC-ONE™ table is designed to provide a stable and adjustable surface for patients during various medical procedures and examinations. Its primary function is to facilitate patient positioning through motorized movements, enhancing accessibility and comfort for both patients and medical professionals. The table's design emphasizes durability and ease of maintenance, crucial for a device in continuous clinical use.
Important Technical Specifications
The device operates with a KOM controller, which manages the table's various movements. The manual provides schematics for both 120 V and 220 V models, indicating its adaptability to different electrical standards.
Power Supply:
- 120 V Model: AC input 120 V, 60 Hz. Includes a 12 V power supply with a 2 AMP UL listed CSA CE.
- 220 V Model: AC input 220 V, 60 Hz. Includes a 12 V power supply with a 2 AMP UL listed CSA CE.
Motor Control:
The KOM controller supports various motor types, including:
- KOM 14-020A-000: 5 port, 3 ports used.
- KOM 33-020A-000: 5 port, all ports used.
Movement Capabilities:
The table features several motorized movements:
- Lift Motor: Controls vertical adjustments of the table.
- Trend Motor: Likely controls Trendelenburg or reverse Trendelenburg positions.
- R/L Tilt Motor: Controls left/right tilting of the table.
Safety Features:
- High Voltage Warning: Clearly marked on the schematics, indicating areas of potential electrical hazard.
- Dual Circuit Breaker: A 16A breaker located on the KOM lid cover, base, and on the front panel, providing overcurrent protection.
- Emergency Stop Switch: Integrated into the system for immediate cessation of all movements in critical situations.
- Status Lights: The monitor assembly (MMI-20048-03/04) includes status lights for Power (Green), Trouble (Yellow), Alarm (Red), and an Audio Alarm, providing visual and auditory feedback on the table's operational status and potential issues.
- UL and CSA-CE Certification: The device is certified by UL and CSA-CE, ensuring compliance with safety and performance standards.
Component Specifications (Partial List):
- AV-PB LARGE ASSY: Large Pillow Block Assembly (Quantity: 1.000)
- JAR-CAS 5-50 LOCKING: Caster Locking 5-50MG213GD APSL FGOALP025213GDD (Quantity: 4.000)
- MAG-EHA1321B3ON-000: 6 Button Hand Control Wired with holder * DC (Quantity: 1.000)
- MAG-KOM14020A-000: KOM Box KOM14-020A-000 LG Box with cord 140360 Hospital Cord (Quantity: 1.000)
- MAG-MAX10C100: MAX10-C100295A0A1MO-000 DC Tilt 100mm stroke *LAT. 1500N (Quantity: 1.000)
- MAG-POWER CABLE DB-9: Cable * DB-9 Power Cable for KOM boxes with hubble plug end (Quantity: 1.000)
- MAG-TLG10AA21: 2 Stage DC Lift Motor 200mm stroke 4000N * (Quantity: 1.000)
- MMI20041 BASE ASSY: Base Assembly BASIC 1 * (Quantity: 1.000)
- MMI63002: Clamp Disk * (Quantity: 4.000)
- VP-20041-13 COVER-R: ABS Cover Right Side 3/16 X 35 X 11.43-BLACK (Quantity: 1.000)
- MMI20030-3: BASIC 1 Top Plate 17 X 22 ALUM PLATE RAISER (Quantity: 1.000)
- HANDLE PUSH BAR: MMI20046 Handle Push Bar BASIC ONE -120 WALL X 1 X STEEL TUBING (Quantity: 1.000)
- MMI20042 #2 BRKT ASSY: #2 BRKT ASSY BASIC ONE (Quantity: 1.000)
- MMI20043 LAT BRKT: LAT BRACKET ASSY (Quantity: 1.000)
- MMI20031-4R: 1.7 X 20 CLAMP BARS RIGHT BASIC ONE (Quantity: 1.000)
- MMI20031-4L: 1.7 X 20 CLAMP BARS LEFT BASIC ONE (Quantity: 1.000)
- AV-SM/LG PB ASSY: Small Pillow Block Assy (Quantity: 1.000)
- MMI20044 TREN/LAT BR: TREN/LAT BRACKET ASSY (Quantity: 1.000)
- GASKET-20045: Motor Gasket 20045 1/16 ABS Plastic Gasket 7.75 X 7.75 W/ 4 Holes (Quantity: 1.000)
- MMI20047-1" RISER: 1" Riser Block 5.75 X 5.75 X 1" (Quantity: 1.000)
- MCM-9688K281: Plug-Nylon Snap In Unvente 13/16 ID X 1 1/32 Head (Quantity: 2.000)
- MAG-MAX30A12335 CURL: MAX30A120335A0A1-00-000 DC Tilt Motor, 8000N-CURLY CORD 120mm stroke * TREND (Quantity: 1.000)
- WASHERS-20046-2: 1/4 X 1.0 X 3.75 Push Bar Washer for Handle (Quantity: 6.000)
- MCM-SEAL TAPE 1/2": MCM-8477K21-VALUE-SEAL Expanded Pipe Gasket Tape (Quantity: 0.060)
- MCM-74125K73: Snap In Dust Tight Grip Fitting 5/8 Hole (Quantity: 1.000)
- MMI20041-Deck Cover: Basic Deck Cover Front & B 20041-11- & 20041-12 (Quantity: 1.000)
- FWS-20041-16: Cover Seam 1/8 X 2 X 20 3/4 1/8 X 2 X 20 3/4 Wheel Abraid/Sandblast (Quantity: 1.000)
- MMI20048-1: Monitor and Status Assembly (Quantity: 1.000)
- MMI20048-2: Red Status Light Assembly (Quantity: 1.000)
- MMI20048-3: Yellow Status Light Assembly (Quantity: 1.000)
- MMI20048-4: Green Status Light Assembly (Quantity: 1.000)
- E-20048-5: AC Input Cord Assembly for Basic One (Quantity: 1.000)
- E-20048-6: Emergency Switch Harness for Basic NE (Quantity: 1.000)
- E-20048-7: KOM Cord Harness for Basic One (Quantity: 1.000)
- E-ALLIED315-0009: Emergency Switch Actuator with Clamp (Quantity: 1.000)
- E-ALLIED677-0156: Circuit Breaker, 16 amp (Quantity: 1.000)
- E-HS1138LIQTIGHT: Liquid Tight (LPT) 3/8 NPT Grey Pass-through (Quantity: 2.000)
- CSA-MANUAL-BASIC-OPERATING: Operation Manual, Basic-One (Quantity: 1.000)
- CSA-MANUAL-BASIC-MAIN + SERVICE: Service Manual, Basic-One (Quantity: 1.000)
- E-ALLIED937-9615: Bulbs, 6 volt, (Spare – shipped with unit) (Quantity: 3.000)
- CSA/CEKIT-MANUAL+BULB: Kit, Operation Manual plus 6 volt spare Bulb (Quantity: 1.000)
Usage Features
The BASIC-ONE™ table is designed for ease of use in a clinical environment.
- Hand Control: The 6-button hand control allows medical personnel to precisely adjust the table's position, facilitating patient transfer and optimal positioning for various procedures.
- Mobility: The presence of casters (JAR-CAS 5-50 LOCKING) indicates that the table is designed to be mobile, allowing it to be moved within a facility. The locking mechanism ensures stability once the table is in position.
- Patient Comfort: The inclusion of a large pillow block assembly (AV-PB LARGE ASSY) suggests consideration for patient comfort during extended periods on the table.
- Clear Indicators: Status lights (Red, Yellow, Green) and an audio alarm provide clear indications of the table's operational status, potential faults, and emergency conditions, allowing for quick response from staff.
Maintenance Features
The manual places a strong emphasis on preventative maintenance and troubleshooting to ensure the longevity and safe operation of the BASIC-ONE™ table.
General Maintenance Guidelines:
- Regular Inspections: Users are responsible for periodic maintenance procedures, including checking for loose hardware, worn cables, and signs of damage.
- Cleaning: The table requires regular cleaning of all exposed surfaces, including the vinyl top, to maintain hygiene and prevent the spread of infection.
- Lubrication: Lubricant leaks or stains on bearing surfaces should be addressed promptly.
- Relocking: Casters should be relocked in position after movement.
Maintenance Procedures:
The manual outlines 16 detailed maintenance procedures, including:
- Unplugging/disconnecting from AC mains.
- Inspecting harnesses and wires for damage.
- Checking integrity of fasteners.
- Checking nuts, bolts, thumbscrews, screws, and other hardware.
- Unlocking mechanisms on wheels and moving the table.
- Noting any lubricant leakages or stains.
- Using a cloth and an industrial cleaner containing alcohol to wipe down surfaces.
- Ensuring all labels are firmly in place and not starting to be frayed or faded.
- Using a commercial vinyl cleaner and/or preservative clean and cosmetic the vinyl top.
- Wiping down the power cord using a damp cloth or sponge.
- Disconnecting the table to AC mains.
- Using the provided control unit(s) to translate the table through all its movements, taking each movement in sequence.
- Listening for unusual noises during operation.
- Waiting 5 minutes for safety circuits to monitor duty cycle.
- Checking under the table base for captive debris and in general examining the control and movement rods for evidence of lubrication leaks.
- Filling out the Maintenance Schedule.
Adherence to Access Prohibited Notices:
Control electronics are in a sealed enclosure. Unauthorized access by non-personnel is prohibited to maintain warranty and safety regulations.
Optional Maintenance Schedule and Inspection:
A detailed schedule is provided for tracking inspections and cleaning, including checks for:
- Harness to hand control
- Electrical wiring
- Fasteners
- Cosmetic surfaces
- Clean mats, access areas
- Labels in place
Removing Parts:
The manual provides guidelines for removing parts, emphasizing that diagnostic removal of components violates the warranty unless performed by an authorized representative. It also details procedures for handling cosmetic surfaces, electrical repair, and removal of attachments.
Diagnostics:
Flowcharts are provided for troubleshooting common issues such as:
- No Table Move-ments: Guides users through checking status lights, circuit breakers, AC power cord, KOM Box, and hand controller.
- Partial Table Move-ments: Focuses on monitoring circuits, checking AC mains, and identifying possible overheated motors.
- Alarm Status Light Condition All Motions Work Well: Addresses issues with status lights and AC mains, guiding users to check wiring and monitor modules.
- Noisy Motor: Helps diagnose noisy motors by checking status lights, AC mains, motor overheating, and weight limits.
The Morgan MEDesign® BASIC-ONE™ is a robust and well-documented medical table designed for reliability, safety, and ease of maintenance in professional healthcare environments.
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