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morse GCRS-40-40 T4F User Manual

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311822
1/13/20 DJH
http://www.morseindustrial.ca
P M
GCRS-40-40 T4F
Generator/Compressor
40 KW/40 CFM
This manual must be read carefully before using your MORSE Industrial Equipment GCRS-40-40 T4F.
Store in a safe and convenient location for future reference.
PHONE: 647-393-1212

Table of Contents

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morse GCRS-40-40 T4F Specifications

General IconGeneral
Brandmorse
ModelGCRS-40-40 T4F
CategoryPortable Generator
LanguageEnglish

Summary

Welcome

General Information

Provides an overview of the GCRS-40-40 T4F Generator/Air Compressor and operating advice.

Safety

Safety Precautions

Outlines critical safety instructions for operating the generator, including electrical shock and fire hazards.

Safety Rules

Specifies rules for installation, maintenance, and general operation, emphasizing qualified personnel.

Installation

Remote Meter Panel Wiring

Diagrams for 1-phase and 3-phase remote meter panel wiring configurations.

Internal Generator Wiring

Illustrates single-phase and three-phase internal generator wiring diagrams.

Recommended Breaker Size

Table listing recommended breaker sizes for different voltages in single and three-phase setups.

Louvers and DOC Muffler

Guidance on louvers for cooling and instructions for the DOC muffler installation.

General Description

Hazards & Warnings

Electrical Shock Hazards

Details dangers of high voltage, contact with live parts, and proper grounding requirements.

Fire Hazards

Emphasizes proper operation, maintenance, compliance with codes, and fire extinguisher use.

Explosion Hazards

Warns against smoking around the generator and keeping the area clean.

General Operational Warnings

Critical warnings on starting/stopping with loads, speed, surge protectors, and welding.

Operation

Initial Startup Preparation

Instructions for pre-shipment testing, inspection for transit damage, and battery cable connection.

Pre-Start-up Inspection Checks

List of crucial checks to perform before testing the compressor, including unpacking and securing.

Operating Conditions

Specifies optimal conditions for compressor performance, including leveling and ambient temperature.

Operating Procedure

Step-by-step guide for starting the engine and connecting electrical equipment.

Shutdown Procedure

Steps for safely shutting down the generator and engine, including disconnecting loads.

Display Panel

Panel Overview

Introduction to the Murphy PV101 display, its function, and interaction for faults.

Keypad Functions

Details the functions of the touch-sensitive keypad buttons: Menu, Left/Right Arrow, and Enter.

Faults and Warnings Display

Explains visual indicators (LEDs) and fault indicators on the display for warnings and shutdowns.

Specifications

Dimensional Drawings

Illustrates the physical dimensions of the generator unit with key measurements.

Compressor Lubrication and Maintenance

Draining Water From Compressor Oil

Procedure for draining water from the compressor sump before initial start-up.

Lubricant Recommendations

Highlights the importance of using the correct compressor fluid and inspecting elements.

Compressor Oil Level Check

Guidance on checking and maintaining the proper oil level using the sight glass.

Maintenance

Maintenance Schedule

Presents a table outlining maintenance tasks with corresponding intervals (hours/months/years).

Compressor Oil Sump and Coalescer Maintenance

Procedures for compressor oil sump maintenance and air/oil coalescer replacement.

Oil Filter, Belt Tensioning & Replacement

Instructions for oil filter replacement and procedures for belt tensioning and replacement.

Engine Cooling System Maintenance

Details on maintaining the engine cooling system, coolant, and radiator.

Recommended Spare Parts

Lists essential spare parts to keep on hand for the GCRS-40-40 T4F, with part numbers.

Replacement Parts

Compressor Replacement Parts Diagram

Diagram and parts list identifying specific compressor components and their part numbers.

Troubleshooting

Overview and Basic Issues

Introduction to troubleshooting and common issues like not cranking or starting.

Pressure and Air Delivery Issues

Diagnosing problems with pressure building, excessive pressure, and insufficient air delivery.

Engine & System Faults

Troubleshooting radiator caps, engine fans, unplanned shutdowns, and discharge pressure.

Compressor Specific Issues

Addressing engine overheating, compressor oil issues, and separator plugging.

High Discharge Temperature & Air Delivery

Troubleshooting high compressor discharge temperatures and insufficient air delivery.

Generator Troubleshooting

Generator Operation Issues

Diagnosing why the generator is not exciting, shuts down, overheats, or is noisy.

Generator Voltage and Fuse Issues

Troubleshooting blown fuses, low/high voltage at no load.

Generator Load Voltage & Stability

Diagnosing low voltage at full load, unstable voltage, and dirty windings.

Generator Speed Issues

Troubleshooting problems related to improper generator speed.

Warranty

Warranty Registration Form

Form for registering the product for warranty activation, requiring user and distributor information.