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Motinova CS500 - User Manual

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CS500 OPERATION INSTRUCTION
Please read this instruction thoroughly before
using the product and keep it well.
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Summary

Installation and Wiring

Mounting the Cycle Computer

Fix the controller to the left handlebar and the display to the middle, adjusting position and angle.

Secure Screw Installation

Install screws using the specified torque (2-2.5N.m) for secure mounting of components.

Controller to Cable Connection

Connect the 5-core socket of the controller to the 5-core plug (3) of the extensive cable.

Display to Cable Connection

Connect the 5-core plug (2) of the display to the 5-core socket (4) of the extensive cable.

Product Overview and Operation

Display and Button Functions

Details the icons, values displayed, and functions of all control buttons.

Basic Operation Controls

Covers shifting gears, powering on/off, and toggling the bicycle light.

Advanced Modes Explained

Explains how to use Smart Mode and Walk Mode for enhanced cycling experience.

Accessing Settings

Describes the procedure to enter the main settings menu for configuration.

Settings and Assist Levels

Assist Level Configuration

Details the available assist levels (OFF to SMART) and the default setting.

Time Setting Procedure

Step-by-step guide to adjust the system time (hour/minute).

Unit Setting Procedure

Guide to change speed and mileage units (km/mile) as per preference.

Subtotal Mileage Reset

Instructions on how to clear the subtotal mileage, noting total mileage is permanent.

Troubleshooting and Parameters

Error Code List

A comprehensive list of error codes, their descriptions, and suggested solutions.

Technical Specifications

Details model, material, operating temperature, voltage, size, and IP grade.

Overview

The MOTINOVA CS500 is an integrated cycle computer system designed to enhance the electric bicycle riding experience by providing comprehensive control and information display. It consists of a cycle computer controller and a display unit, both designed for easy installation and intuitive operation.

Function Description

The CS500 system serves as the central interface for managing various aspects of an electric bicycle. Its primary functions include:

  • Displaying Key Riding Information: The display unit provides real-time data essential for riders, such as battery capacity, current power mode, current speed, endurance mileage, total mileage, current mileage, unit of measurement (km/h or mph), power level, time, and bicycle light indication. This allows riders to monitor their performance and the bike's status at a glance.
  • Controlling Assist Levels: Riders can easily adjust the motor's assistance level through the controller. The system offers six distinct assist levels: OFF, ECO, NORM, SPORT, TURBO, and SMART. This flexibility allows riders to tailor the power output to their riding conditions, terrain, and personal preferences, from no assistance to maximum power. The default level is OFF, meaning no power output.
  • Smart Mode Operation: A unique "Smart Mode" feature allows for intelligent power management. By long-pressing the "+" button, riders can enter this mode, which likely optimizes power delivery based on riding conditions. Short-pressing the "+" or "-" button exits this mode, returning to manual assist level selection.
  • Walk Mode Assistance: For situations requiring assistance while walking alongside the bicycle, the CS500 offers a "Walk Mode." In this mode, the system provides power up to 6 km/h. The display indicates "Walk Mode" with a flashing "+" sign. Long-pressing the "+" button activates the power output, and releasing it stops the power. If no action is taken within 3 seconds, or if any button other than "+" is pressed, the system automatically exits Walk Mode and reverts to the previous Power mode. This feature is particularly useful for navigating crowded areas or pushing the bike uphill.
  • Bicycle Light Control: The system integrates control for the bicycle lights. A short press of the "Light" button allows riders to turn the lights on or off, enhancing safety and visibility during different riding conditions.
  • System Settings Adjustment: The CS500 allows for customization of various system parameters. Riders can access a "Settings" interface by long-pressing the "Setting" button. Within this interface, adjustments can be made to the time, speed and mileage units, and the subtotal mileage can be cleared.
  • Power Management: The system provides straightforward power on and off functionality. Pressing the "Power" button for 1 second turns the device on or off, ensuring easy control over the system's operational state.

Usage Features

The CS500 is designed with user convenience and safety in mind, incorporating several features that enhance the riding experience:

  • Intuitive Control Layout: The controller features clearly labeled buttons for "Power," "+," "-," "Walk Assist," "Setting," and "Bicycle Light." This intuitive layout ensures that riders can quickly and easily access all necessary functions without distraction.
  • Clear Display Interface: The display unit presents information in a clear and organized manner, making it easy for riders to read data while in motion. The inclusion of icons for battery, power mode, and light status further simplifies information assimilation.
  • Adjustable Viewing Angle: Both the controller and display can be adjusted to the proper position and viewing angle during installation, ensuring optimal visibility and ergonomic comfort for the rider.
  • Easy Gear Level Shifting: Shifting up or down through the assist levels is as simple as a short press of the "+" or "-" button, allowing for quick adaptation to changing riding demands.
  • Unit Customization: The ability to switch between kilometers and miles for speed and mileage units caters to different regional preferences and rider habits.
  • Time Setting: Riders can set the system time, ensuring accurate timekeeping during their rides.
  • Subtotal Mileage Reset: The option to clear the subtotal mileage allows riders to track specific trip distances without affecting the overall total mileage, which cannot be cleared. This is useful for daily commutes or specific route tracking.
  • Error Code Display: The system includes a comprehensive error code list, which helps in identifying and troubleshooting potential issues with the motor, battery, sensors, or other components. This feature is crucial for diagnosing problems and facilitating maintenance.

Maintenance Features

While the CS500 is primarily an operational interface, it incorporates features that indirectly support maintenance and troubleshooting:

  • Diagnostic Error Codes: The detailed error code list is a significant maintenance feature. When an error occurs, the system displays a specific code (e.g., MC10 for Over Current Protect, BMS40 for Over Current Alarm). These codes pinpoint the exact nature and source of the problem, whether it's related to the motor controller (MC), battery management system (BMS), or other components. This allows for more efficient diagnosis and repair.
  • Suggested Solutions for Errors: Alongside each error code, the manual provides a "Solution" or "Fault description" (e.g., "Automatic recovery after 5S," "Charging for battery," "Depot repair," "Change the proper battery," "Stop riding"). These suggestions guide users or technicians on the appropriate action to take, from simple restarts to seeking professional repair.
  • Installation Guidelines: The installation instructions, including recommended torque for screws (2N.m - 2.5N.m), are crucial for proper setup and preventing damage. Adhering to these guidelines helps ensure the longevity and correct functioning of the device, reducing the likelihood of premature wear or failure. The warning about instrument damage from over-locking not being covered by warranty emphasizes the importance of correct installation.
  • Wiring Instructions: Clear instructions for plugging in the 5-core sockets and plugs, along with the reminder to align the cross-section gap, help prevent incorrect wiring that could lead to system malfunctions or damage.
  • Component-Specific Error Reporting: The error codes differentiate between issues originating from the motor controller (MC), battery management system (BMS), and button unit (PBU), allowing for targeted troubleshooting and part replacement if necessary. For example, "BMS Check Fault" suggests changing the battery, while "PBU '+' Button Fault" suggests checking or changing the button.
  • Guidance for Specific Faults: For certain faults like "Rotor Locked" or "Over Heat Protect," the system advises specific actions such as "Power off and restart" or "Power off and restart after 30min," which can resolve temporary issues without requiring professional intervention. Similarly, for "Discharge Over Heat Alarm," it recommends "Use after shutdown and standing for 30min."
  • Sensor Fault Identification: The system can identify issues with sensors, such as "Speed Sensor Fault" or "Cadence Sensor Fault," guiding users to "Check or change speed sensor" or "Depot repair" respectively. This helps maintain accurate data reporting and system functionality.
  • Communication Faults: Errors like "HMI Communication Fault" or "MC Communication Fault" indicate problems with the communication between different parts of the system, prompting checks of circuits or replacement of parts.

Overall, the MOTINOVA CS500 is designed to be a user-friendly and informative cycle computer system that not only enhances the riding experience but also provides valuable diagnostic information to aid in maintenance and ensure the longevity of the electric bicycle.

Motinova CS500 Specifications

General IconGeneral
Water ResistanceIPX7
Weight65g
TypeCycling Computer
ConnectivityBluetooth
CompatibilityANT+ sensors
Sensors SupportedHeart rate, cadence, speed