Motor Guard Magna Stitcher MS-2500 User Manual

MAGNA-STITCHER
TM
Plastic Repair System
Model MS-2500
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WARNING: Read and understand all instructions before attempting to operate tool.
Failure to follow instructions may result in electric shock, fire and/or serious
personal injury.
IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of serious
injury and/or property damage,
observe all warnings and
instructions while operating the
tool. Keep work area clean and well
lit. Maintain tool in top condition and
obtain service from manufacturer if
tool malfunctions. Use only
accessories and replacement parts
that are provided by the
manufacturer.
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This tool must be connected to a
properly grounded outlet installed
in accordance with all local codes
and ordinances. Never remove the
grounding prong or modify the plug
in any way. Do not use adapter
plugs. Consult an electrician if you
are in any doubt as to whether the
plug is properly grounded. Avoid
bodily contact with grounded
surfaces.
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Always wear proper personal
protection when operating welder.
A full face shield per ANSI Z87.1-
2003 standard is required at all times
to protect face and eyes against
injury from flying parts. Adequate
gloves and clothing are required to
reduce the risk of burns. Allow parts
to cool before handling.

Do not operate tool in explosive
atmospheres, such as in the
presence of flammable liquids,
gases or dust. Welders create
sparks which may ignite dust or
fumes. Use in well ventilated areas
only. Welders generate heat which
can ignite surrounding materials
causing fires.
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SAVE THESE INSTRUCTIONS
IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION OF PRODUCT CALL TOLL FREE
800-227-2822
8:00 am to 5:00 pm - Pacific Time - Monday through Friday
INSTRUCTIONS

Motor Guard Magna Stitcher MS-2500 Specifications

General

Input Voltage	230V
Frequency	50/60 Hz
Output Current	2500A
Material Thickness Capacity	Up to 3mm (combined thickness of two sheets)
Welding Thickness	Up to 3mm (combined thickness of two sheets)

Summary

IMPORTANT SAFETY INSTRUCTIONS

General Safety Precautions

Observe all warnings and instructions, keep work area clean, maintain tool, and use manufacturer parts.

Electrical Safety and Grounding

Connect to a properly grounded outlet, do not modify the plug, consult an electrician if unsure.

Personal Protective Equipment (PPE)

Wear a full face shield, adequate gloves, and clothing to protect against injury and burns.

Environmental Operating Conditions

Do not operate in explosive atmospheres; use in well-ventilated areas only.

APPLICATION

Power Connection and Environment

Connect to grounded supply; unit is for indoor, clean, dry environments only.

Control Panel and Power Settings

Operate via power switch and level knob for low, medium, or high settings.

GENERAL REPAIR PROCEDURE WITH MAGNA STAKES

Stake Insertion and Heating

Stake Depth and Locking

Cooling, Trimming, and Finishing

SPECIFIC REPAIR PROCEDURES

Repair of Flat Areas

Repair of Tabs and Thin Sections

Repair of Inside Corners

Repair of Outside Corners

SURFACE REPAIR WITH IRONING TIP