vi Table of Contents
4.1 Introduction .................................................................................................................................. 4-1
4.2 Customer Programming Software Setup ..................................................................................... 4-1
4.3 AirTracer Application Tool............................................................................................................ 4-2
4.4 Radio Tuning Setup ..................................................................................................................... 4-2
Chapter 5 Disassembly/Reassembly Procedures ............................. 5-1
5.1 Introduction .................................................................................................................................. 5-1
5.2 Preventive Maintenance .............................................................................................................. 5-1
5.2.1 Inspection ........................................................................................................................ 5-1
5.2.2 Cleaning Procedures ....................................................................................................... 5-1
5.3 Safe Handling of CMOS and LDMOS Devices ............................................................................ 5-2
5.4 Repair Procedures and Techniques – General............................................................................ 5-4
5.5 Disassembling and Reassembling the Radio — General ............................................................ 5-5
5.6 Radio Disassembly – Detailed ..................................................................................................... 5-6
5.6.1 Front Cover from Chassis Disassembly .......................................................................... 5-6
5.6.2 Generic Option Board (GOB) Disassembly ................................................................... 5-12
5.6.3 Chassis Disassembly..................................................................................................... 5-16
5.6.4 Speaker and Microphone Disassembly ......................................................................... 5-17
5.6.5 Audio Jack Dust Cover Disassembly............................................................................. 5-18
5.6.6 Micro USB Dust Cover Disassembly ............................................................................. 5-20
5.7 Radio Reassembly - Detailed .................................................................................................... 5-22
5.7.1 Micro USB Dust Cover Reassembly.............................................................................. 5-22
5.7.2 Audio Jack Dust Cover Reassembly ............................................................................. 5-23
5.7.3 Speaker and Microphone Reassembly.......................................................................... 5-24
5.7.4 Chassis Reassembly ..................................................................................................... 5-25
5.7.5 Generic Option Board (GOB) Reassembly.................................................................... 5-29
5.7.6 Chassis and Front Housing Reassembly....................................................................... 5-33
5.8 Radio Exploded Mechanical View and Parts Lists ..................................................................... 5-36
5.8.1 Non Option Board .......................................................................................................... 5-36
5.8.2 Option Board Capable ................................................................................................... 5-39
5.8.3 Torque Chart.................................................................................................................. 5-42
Chapter 6 Basic Troubleshooting ....................................................... 6-1
6.1 Introduction .................................................................................................................................. 6-1
6.2 Replacement Back Cover Kit Procedures.................................................................................... 6-1
Appendix A EMEA Regional Warranty, Service and Technical Support ..
A-1
A.1 Warranty and Service Support.....................................................................................................A-1
A.1.1 Warranty Period and Return Instructions.........................................................................A-1
A.1.2 After Warranty Period ......................................................................................................A-1
A.2 European Radio Support Centre (ERSC) ....................................................................................A-2
A.3 Piece Parts...................................................................................................................................A-2
A.4 Technical Support ........................................................................................................................A-3
A.5 Further Assistance From Motorola...............................................................................................A-3
Appendix B Limited Level 3 Servicing ...................................................B-1
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