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Motrec E-300 - User Manual

Motrec E-300
63 pages
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E-300
OPERATOR AND MAINTENANCE MANUAL
SPARE PARTS LISTS INCLUDED
SERIAL NUMBER : 1034258 & UP
Printed in Canada
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Summary

One Year Limited Warranty

INSTRUCTIONS

SAFETY WARNINGS FOR OPERATORS

Essential safety rules for vehicle operators to prevent severe injury.

OPERATING INSTRUCTIONS

Guidance on how to operate the vehicle safely and correctly.

MAINTENANCE

SAFETY WARNINGS FOR SERVICE TECHNICIANS

Critical safety precautions for technicians performing maintenance.

DECALS AND LABELS

Details on vehicle decals and their importance for safety and information.

PERIODIC MAINTENANCE CHECKLIST

Schedule and procedures for regular vehicle maintenance tasks.

ACCELERATOR

Maintenance and adjustment procedures for the accelerator system.

BELT INSTALLATION AND TENSIONING

Instructions for installing and properly tensioning drive belts.

HYDRAULIC BRAKES

Maintenance and troubleshooting for the hydraulic braking system.

MECHANICAL BRAKES

Procedures for maintaining and adjusting mechanical drum brakes.

FRONT AXLE AND STEERING

Maintenance and adjustments for the front axle and steering system.

BATTERY MAINTENANCE

Guidelines for safe and effective maintenance of vehicle batteries.

BATTERY CHARGER

Troubleshooting common issues with the battery charger.

ELECTRICAL TROUBLESHOOTING

PMC SELF DIAGNOSTIC

Using the PMC's status LED for self-diagnostic troubleshooting.

BATTERY VOLTAGE

Checking battery voltage as a troubleshooting step.

ACCESSORIES NOT WORKING

Troubleshooting steps for non-functional vehicle accessories.

FORWARD ONLY

Troubleshooting issues when the vehicle only moves forward.

REVERSE ONLY

Troubleshooting issues when the vehicle only moves in reverse.

TRAVEL AT REDUCED SPEED

Diagnosing and resolving issues causing reduced vehicle speed.

INTERMITTENT OPERATION

Troubleshooting erratic vehicle operation or intermittent stops.

NO MOTION

Steps to diagnose and resolve a complete lack of vehicle movement.

CURTIS SPEED CONTROLLER

WIRING: Standard Configuration

Standard wiring diagram and configuration for the Curtis controller.

DIAGNOSTICS AND TROUBLESHOOTING

PROGRAMMER DIAGNOSTICS

Using the handheld programmer for diagnostic information and fault history.

SPYGLASS DIAGNOSTICS

Interpreting fault messages and warnings from the Spyglass display.

TROUBLESHOOTING CHART

A detailed chart of fault codes, possible causes, and clearance procedures.

SPYGLASS MODELS

Visual explanation of Spyglass diagnostic displays and LED indicators.

STATUS LED DIAGNOSTICS

Understanding fault codes indicated by the controller's Status LED.

PROGRAMMING PARAMETERS

CURTIS PMC MOTOR CONTROLLER

WIRING

Explanation of low and high current connections for the PMC controller.

WIRING: SERIES MOTORS

Schematic and wiring details for series motor configurations.

PMC 1204;1205 TYPICAL ELECTRICAL WIRING

Typical electrical wiring schematic for PMC 1204/1205 controllers.

MAINTENANCE & ADJUSTMENT

CONTROLLER Maintenance

Recommended occasional maintenance for the controller unit.

Adjustment

How to adjust plug braking current and acceleration rate settings.

SPARE PARTS

BODY

Illustrated parts list for the vehicle's body components.

DIFFERENTIAL AND MECHANICAL DRUM BRAKES

Illustrated parts breakdown for the differential and drum brakes.

HYDRAULIC DRUM BRAKES

Illustrated parts list for the hydraulic drum brake system.

MECHANICAL DRUM BRAKES

Illustrated parts list for mechanical drum brake components.

BRAKE CONTROLS - DRUM BRAKE

Illustrated parts for drum brake control mechanisms (old and new).

HYDRAULIC BRAKE CONTROLS

Illustrated parts for hydraulic brake control systems.

FRONT ASSEMBLY

Illustrated parts breakdown for the vehicle's front assembly.

MOTOR AND DRIVE

Illustrated parts for the motor and drive system.

ELECTRICAL DIAGRAM - SEPEX MAIN CIRCUIT

Wiring diagram for the Sepex main electrical circuit.

ELECTRICAL DIAGRAM - SERIES MAIN CIRCUIT

Wiring diagram for the Series main electrical circuit.

ACCESSORIES - NO DC;DC CONVERTER

Wiring diagram for accessories without a DC/DC converter.

ACCESSORIES - DC-DC CONVERTER

Wiring diagram for accessories with a DC/DC converter.

OPTIONS

Wiring diagram for optional flasher components.

PARTS LIST

Comprehensive list of all available spare parts with designations and quantities.

BATTERIES CONFIGURATIONS - 36 V

Diagrams showing different battery configurations for 36V systems.

BUILT-IN CHARGER MODEL 6430-00

Schematic and parts list for the built-in charger model 6430-00.

PORTABLE CHARGER MODEL 07710-02

Schematic and parts list for the portable charger model 07710-02.

BUILT-IN;PORTABLE 40 A CHARGER

Schematic and parts list for the 40A built-in/portable charger.

BUILT-IN;PORTABLE CHARGER MODEL 16360-40

Schematic and parts list for the portable charger model 16360-40.

MOTREC ILLUSTRATED ACCESSORIES

Illustrated catalog of various Motrec accessories.

BATTERY DISCHARGE INDICATOR (HOBBS)

Information on the Hobbs Battery Discharge Indicator and its settings.

CURTIS FOOT PEDAL

Exploded view and parts list for the Curtis foot pedal assembly.

Motrec E-300 Specifications

General IconGeneral
BrandMotrec
ModelE-300
CategoryGolf Cars
LanguageEnglish

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