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Movacolor MC-BALANCE User Manual

Movacolor MC-BALANCE
49 pages
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MC-Balance
User Manual 4.0.UK.00
Software version : V4.0
Manual revision : 0.0
Date : April 2008

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Movacolor MC-BALANCE Specifications

General IconGeneral
TypeGravimetric Batch Blender
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 60°C
ConnectivityEthernet, USB
Accuracy+/- 0.1%
DisplayTouchscreen
Power Supply50/60 Hz
DimensionsVaries depending on model
WeightVaries depending on model

Summary

1. Introduction

Symbols and Terms

Defines symbols and key terms used in the manual.

2. General Information

Safety, Certification, and Environment

General safety precautions, certifications, and operating environment limits.

3. Overview Dosing Unit

MC-Balance Component Overview

Lists and illustrates the main components of the MC-Balance unit.

Weighing Frame and Motor System

Describes the weighing frame and the motor/dosing system.

4. Metering Principle

Standard Neckpiece Operation

Explains the function of the standard neckpiece and additive metering.

5. Dosing Systems and Capacities

Dosing Systems Overview

Compares different dosing systems, capacities, and materials.

Motor Types and Material Classification

Details motor types and material categories for dosing.

6. Installation

Transport, Receipt, and Mechanical Setup

Covers unit handling, inspection, and physical mounting.

Changing Dosing Cylinder to Feed Screw

Details the procedure for switching between dosing systems.

Electrical Installation and Optional Parts

Describes controller connections and available optional components.

APPENDIX A: MC-Bal. Print View

Internal Component Layout

Diagram showing electronic boards and their connections.

7. Operation

Navigation and Control Panel

Explains how to navigate the interface and use the controls.

Startup, Login, and User Levels

Describes the initial startup sequence and user access levels.

Keyboard Lock Functionality

Explains how to lock and unlock the keyboard.

Initial Configuration Parameters

Details essential settings for initial setup.

Control Modes and Input Signals

Explains gravimetric/RPM modes and input signal types.

Tacho Function for Speed Control

Describes automatic speed adjustment using tacho signals.

Hopper Filling Configuration

Settings for hopper fill level detection and alarms.

Deviation Alarms and System Resets

Configuration of deviation alarms and master reset functions.

User, Network, and Unit Settings

Configuration of user levels, network, and unit properties.

7.5 Loadcell Calibration

Steps for calibrating the loadcell and verifying its accuracy.

7.6 Material Pre-calibration

Explains the benefits and methods of material pre-calibration.

Material Calibration Procedures

Guides on making, selecting, and managing material calibrations.

7.7 Production

Basic production control and testing procedures.

Production Settings for Injection Molding

Details for gravimetric and RPM modes in injection molding.

Production Settings for Extrusion

Details for gravimetric and RPM modes in extrusion.

7.8 Auto/Manual Regulation & Save Data

Explains switching control modes and saving production data.

7.9 Production JOB

Creating, selecting, and deleting production jobs.

7.10 Filling the Hopper

Overview of manual and automatic filling methods.

External Hopper Loader (EX) Operation

Details on using the support frame for external loaders.

Hopper Loader Settings and Operation

Configuration for ME and MV hopper loaders.

Recommendations for Optimal Hopper Filling

Tips for efficient hopper filling.

7.11 Consumption

How to monitor material usage.

7.12 Alarms

General behavior, history, and configuration of alarms.

Warning and Alarm Error Codes

Detailed explanations of specific error codes.

7.13 Files

Searching, renaming, and deleting files (jobs, curves).

7.14 Event LOG

How events and alarms are logged and managed.

8. System Performance

Performance Factors and Regulation Reset

Key variables affecting performance and reset conditions.

9. Trouble Shooting

Common Problem Resolution

Troubleshooting for common issues like deviations, slowness, and signal problems.

APPENDIX B: MC-Bal. Wiring Diagram

Key Wiring Diagrams

Detailed diagrams for mainboard, inputs, outputs, and signals.

APPENDIX C: MC-Bal. Technical Specifications

Controls, Communication, and Specifications

Overview of control functions, communication interfaces, and technical data.

APPENDIX D: MC-Bal. Drawings General Dimensions

Unit Dimensions with NST40-Neckpiece

Drawings showing the physical size with the standard neckpiece.

Unit Dimensions with ME25G Hopper

Drawings showing the physical size with the ME25G hopper.

Unit Dimensions with MV25G Hopper

Drawings showing the physical size with the MV25G hopper.

Unit Dimensions with Support Frame

Drawings showing the physical size with the support frame.

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