Mr Volcano Hero 2 User Manual

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WARNING
Please read this safety and instruction manual in its entirety before using this forge.
This will ensure safe and proper procedures when handling this product.
The Mr Volcano® Hero forge reaches temperatures of up to 2600°F and requires best safety and operating precautions.
Propane: Burning of propane produces carbon dioxide which can be fatal when an excess amount is inhaled. To avoid potential carbon dioxide poisoning,
only use the forge in a well-ventilated area or outdoors.
Burn Hazard: When using the forge, the surface temperature of the forge and components will reach up to 600°F. Do not touch any part of the forge while
the forge is heating up or hot. Do not place the forge near a wall or flammable material. Allow for the forge to fully cool down before handling.
FLAME HAZARD
HEALTH HAZARD
Personal Protection Equipment is required when handling Rigidizer, Satanite Refractory, and Insulation Blanket during installation.
Rigidizer: Do not drink. Avoid contact with skin or clothes, it will mildly dry skin and it will harden clothes.
Satanite Refractory: A N95 mask and gloves is required the powder form of Satanite Refractory
Insulation Blanket: This forge comes with Superwool XTRA LBP insulation blanket. See Page 2 for all the benefits of this insulation blanket. However, we
still encourage and recommend our customers to wear gloves and respirator when handling the insulation blanket.
EYE PROTECTION
HAND PROTECTION
RESPIRATORY
The various uses of this product are outside our control; we can assume no liability for damages incurred through use or misuse of this product.
Failure to follow instructions and generally acceptable practices may result in personal injury or death and damage to property.
Follow the local laws, regulations, and codes in your place of business or home.
GOOD NEWS!

Mr Volcano Hero 2 Specifications

General

Brand	Mr Volcano
Model	Hero 2
Category	Burner
Language	English

Summary

General Safety and Warnings

Propane and Burn Hazards

Covers risks associated with propane use and high forge temperatures, including CO poisoning and burn risks.

Personal Protective Equipment (PPE)

Details required PPE for handling forge components like Rigidizer, Satanite Refractory, and Insulation Blanket.

Liability and Legal Compliance

States manufacturer's disclaimer for misuse and emphasizes adherence to local laws and codes.

Superwool XTRA Insulation Technology

Health and Environmental Benefits

Highlights safety features: zero crystalline silica and low bio-persistence, contrasting with RCF concerns.

RCF vs. Superwool XTRA Comparison

Compares new insulation to older Refractory Ceramic Fiber (RCF) materials for improved safety.

Performance Specifications

Details heat resistance, working, and maximum temperatures of Superwool XTRA insulation.

Forge Preparation and Assembly

Applying Rigidizer

Step-by-step guide for preparing, mixing, and applying Rigidizer to the insulation blanket.

Applying Refractory

Instructions for mixing and applying two coats of Satanite Refractory for desired thickness.

Curing Refractory Coatings

Process for slowly heating and cooling to cure refractory layers, ensuring a solid piece.

Hose and Burner Setup

Hose Assembly

Guide for connecting regulator, hose, and Y-splitter for propane connection.

Burner Installation

Instructions for installing primary and back burners into the forge entry tube.

Burner Placement

Visual guide for correct burner positioning within the forge entry tube.

Operating and Troubleshooting the Forge

Starting the Forge

Step-by-step guide for safe forge ignition, including leak checks and flame adjustment.

Critical Operation Warnings

Important safety notes on single burner use, ignition issues, blockages, and ventilation.

Troubleshooting Common Issues

Solutions for common problems like sputtering flames and regulator freezing.