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MSA General Monitors IR4000S - User Manual

MSA General Monitors IR4000S
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The information and technical data disclosed in
this document may be used and disseminated
only for the purposes and to the extent
specifically authorized in writing by General
Monitors.
Instruction Manual 08-17
General Monitors reserves the right to change
published specifications and designs without
prior notice.
MANIR4000S
Part No. MANIR4000S
Revision H/08-17
Model IR4000S
Single-Point Monitor

Table of Contents

Questions and Answers

  • J
    Jose GonzalezAug 15, 2025
    What to do if MSA General Monitors IR4000S Monitor shows bF9 – Gas check period exceeded?
    • P
      Pamela CuevasAug 15, 2025
      If the MSA Monitor displays 'bF9 – Gas check period exceeded', it means the gas check timed out. Purge the detector with clean air or nitrogen to remove any residual gas. Make sure that the area around the detector is clear of gas and that all gas check sources have been shut off. The fault will clear when gas is no longer present.
  • E
    Elizabeth AlexanderAug 18, 2025
    What to do if MSA General Monitors IR4000S shows no display on power up?
    • X
      xhaasAug 18, 2025
      If the MSA Monitor shows no display upon powering up, ensure the wiring is correct, paying special attention to the power wires (+24V and COM). Visually inspect the insulation to confirm it covers the terminal contacts. Gently tug on each wire to confirm a secure connection and sufficient insertion depth.
  • L
    Linda DawsonAug 25, 2025
    What to do if MSA General Monitors IR4000S shows F4 – Detector Communication Fault?
    • W
      Wendy ScottAug 25, 2025
      If the MSA Monitor displays 'F4 – Detector Communication Fault', it means the IR4000S isn't detecting the mA input from the IR400. Check the wiring between the IR400 and IR4000S. The IR4000S requires the current loop circuit is completed. This means that the input current from the IR400 is connected to TB1 pin 1 and also the circuit is completed from TB2 pin 1 to ground. In most installations, the control room equipment is connected to TB2 pin 1 to complete the circuit but if the IR4000S is used standalone then a load must be connected from TB2 pin 1 to TB1 pin 3. The load can simply be a suitable short piece of wire.
  • R
    Roy BrownAug 28, 2025
    How to fix bF6 – Low Supply Voltage error on MSA Monitor?
    • S
      Sabrina JacksonAug 28, 2025
      The 'bF6 – Low Supply Voltage' error on the MSA Monitor indicates that the IR4000S voltage input is at or below 18 volts. To resolve this, check the system wiring and adjust the power supply if necessary.
  • M
    Maria SantiagoAug 31, 2025
    How to resolve bF8 – Failure to complete setup on MSA General Monitors IR4000S Monitor?
    • D
      dgarciaAug 31, 2025
      If the MSA Monitor shows 'bF8 – Failure to complete setup', it means the setup menu timed out. Enter the setup menu and check that all settings are correct. Select 'Fi' to exit setup.
  • J
    Julie CabreraSep 3, 2025
    What causes bF5 – Switch Error on MSA General Monitors IR4000S Monitor?
    • O
      Olivia RobertsSep 3, 2025
      The 'bF5 – Switch Error' on the MSA Monitor indicates that the IR4000S CAL/ARGC or RLY RST input is shorted to Common. Check the system wiring to resolve this issue.
  • R
    Roberta PetersonSep 7, 2025
    What does F8 – Fail to start zero mean on MSA General Monitors IR4000S?
    • C
      castillodavidSep 7, 2025
      The 'F8 – Fail to start zero' on the MSA Monitor indicates that the IR4000S does not detect the proper mA input of 1.5 mA from the IR400. Check the wiring between the IR400 and IR4000S, particularly the connection.
  • G
    Gregory SmithSep 10, 2025
    What to do if MSA Monitor shows bF7 – Electronics Error?
    • S
      Selena BarnesSep 12, 2025
      If the MSA Monitor displays a 'bF7 – Electronics Error', it indicates a problem with the electronics of the IR4000S. Return the unit to the factory for service.
  • C
    Carmen EsparzaNov 20, 2025
    What to do if MSA General Monitors IR4000S shows F7 – Detector critical fault?
    • C
      Cody TrujilloNov 20, 2025
      If the MSA Monitor displays an F7 error, indicating a critical detector fault, consider the following troubleshooting steps: * Inspect the detector windows, clean them, and re-zero if necessary. * If the CAL I/O wire (brown wire) is shorted to ground, inspect and correct the wiring. * If calibration failed, repeat the calibration process. * If gas remains after calibration, remove the calibration gas. * For miswiring issues, inspect and correct the wiring. * If the voltage input is below specification, raise the input voltage to meet product specifications. * If zero failed, repeat the zeroing process. * If there is an IR400 electronics failure, remove the IR400 from the IR4000S. Verify that the IR400 output is 0 mA or 1.25 mA for IR400 HART 1.25 mA. If it is, and if all t...

Summary

1.0 Introduction

1.1 Protection for Life

General Monitors' mission to benefit society with safety products.

1.2 Special Cautions and Warnings

Manual includes cautions and warnings to prevent injury and equipment damage.

1.3 Installation, Operation, and Maintenance

Verify wiring, connections, and mounting before power up. Test system operation.

2.0 Product Description

2.1 IR4000 S Monitor

Display and user interface for the IR400 point IR gas detector.

2.2 Features and Benefits

Highlights system enhancements like local interface, bright display, and explosion-proof design.

3.0 Installation

3.1 Unpacking the Equipment

Instructions for carefully removing and checking contents against the packing list.

3.2 Mounting

Guidance on positioning the IR4000S for convenient access and optimal performance.

3.3 Cabling and Wiring

Detailed instructions and safety notices for connecting cables and wiring the system.

3.4 Applying Power and Starting Operation

Steps to safely power on the system after installation and wiring are complete.

4.0 Operation and Configuration

4.1 Overview

Details the IR4000S monitor's front panel, display, and menu options.

4.2 Gas Checking the IR400

Procedure to verify the IR400 unit's response without tripping relays.

4.3 Zeroing the IR400

Procedure to eliminate background gas fluctuations by zeroing the IR400 detector.

4.4 Calibrating the IR400

Procedure to calibrate the IR400 unit for accurate LEL measurements.

4.5 Setup

Configuration options for the IR4000S, including relay settings and LEL setpoints.

4.6 Resetting the Relays (rSt)

Procedure to reset Warn and Alarm relays, including alternate methods.

5.0 Maintenance

5.1 Developing a Maintenance Schedule

Recommendations for establishing a maintenance schedule and logbook.

5.2 Zeroing and Recalibration

Reference to detailed instructions for gas checks, zeroing, and calibration.

5.3 Lubricating Threads and Seals

Instructions for lubricating neoprene rubber gasket (O-ring) and threads.

5.4 Maintaining the X;P Integrity

Procedures for maintaining explosion-proof integrity during cover removal and replacement.

5.5 Storage

Guidelines for storing the IR4000S Single-Point Monitor in a clean, dry area.

6.0 Troubleshooting

6.1 No Display on Power Up

Troubleshooting steps if the display is not on after power is applied.

6.2 IR4000 S Fault Codes and Remedies

List of IR4000S fault codes (bF5-bF9) and their corresponding actions.

7.0 Modbus Interface

8.0 Customer Support

9.0 Appendix

9.1 Warranty

General Monitors' warranty terms for the Model IR4000S, covering defects for two years.

9.2 Specifications

Technical specifications including agency approvals, mechanical, electrical, and environmental data.

9.3 Ordering Information

Information on system components, spare parts, accessories, and recommended spare parts.

MSA General Monitors IR4000S Specifications

General IconGeneral
ModelIR4000S
Target GasHydrocarbon Gases
Detection Range0-100% LEL (Lower Explosive Limit)
Range0-100% LEL
Power Supply24 VDC nominal (18-32 VDC)
Detection PrincipleInfrared (IR)
Operating Temperature-40°C to +75°C
Operating Humidity0 to 95% RH non-condensing
Output4-20 mA, RS-485 Modbus
CertificationsATEX, IECEx, FM, CSA
Ingress ProtectionIP66

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