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MTHTrains Proto-Sound 2.0 Digital Command System User Manual

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STEAM LOCOMOTIVE UPGRADE KIT
INSTALLATION MANUAL
4th Edition
Compatibility
This Proto-Sound 2.0 Steam Locomotive Upgrade Kit is compatible with any AC or DC
Powered locomotive equipped with a DC can motor and motor flywheel. The locomotive
must be large enough to house the electronics. The instructions herein are generic in
nature and will not provide the installer with specific installation details for specific
locomotives. Consult the individual item’s operators manual for specific instructions on
how to disassemble the locomotive prior to installing the upgrade kit.
WARNING: This product is not covered by a warranty unless installed by an M.T.H.
Authorized Conversion Center.
www.mthtrains.com
PLEASE READ BEFORE USE AND SAVE FOR REFERENCE

Questions and Answers:

MTHTrains Proto-Sound 2.0 Digital Command System Specifications

General IconGeneral
Sound SystemProto-Sound 2.0
Control TypeDigital Command System
SoundYes
Speed ControlYes
Directional LightingYes
CompatibilityDCS
FeaturesDigital Command System
Power SupplyAC Power
Sound FeaturesPassenger Station or Freight Yard Proto-Effects
Proto-Coupler®Yes, Remotely Controlled
ScaleO Scale

Summary

Compatibility

Required Tools

Inspection & Review

Preparing The Tender For The PS-2 Upgrade

Installing The PS-2 Components Into The Tender

Mounting The PS-2 Board

Securely attach the PS-2 board and plastic mounting bracket to the tender floor.

Installing The Proto-Couplers

Install the new Proto-Coupler assembly into the tender's existing coupler location.

Coupler Installation

Properly install the plastic insulator between the coupler and truck components.

Optional Front Proto-Coupler Wiring

Connect wiring for an optional front-mounted Proto-Coupler, rerouting headlight control.

Installing The Tender Harness, Speaker, Switches & Lights

Connect all specified tender components, including harness, speaker, and lights.

PS-2 Board Connections

Identify and connect the various harness plugs to the PS-2 circuit board.

Soldering Speaker Connections

Solder speaker wires, ensuring correct polarity and preventing shorts to the frame.

Installing The Battery And Volume Pot

Mount and connect the rechargeable battery pack and volume control pot.

Preparing The Locomotive For The Ps2 Upgrade

Determine Engine Motor Type

Identify the locomotive's motor type (Pittman or Mabuchi) for bracket installation.

Installing Tach Reader Bracket

Mount the tach reader bracket onto the locomotive's motor.

Installing Tach Tape Onto Motor Flywheel

Apply speed control tach tape to the motor flywheel, measuring diameter first.

Mounting Tach Reader To Tach Reader Bracket

Install the tach reader into its bracket, ensuring the correct gap to the flywheel.

Installing The Ps-2 Harness Into The Locomotive

Mounting Harness Connector

Mount the 10-pin connector for the locomotive harness to the chassis.

Connecting Motor, Ground & Pickup Wires

Solder and connect motor, ground, and pickup wires to the locomotive.

Connecting Headlight Bulb & Wire Harness

Install the locomotive headlight bulb and connect its wire harness.

Installing The Headlight Into RailKing Steam Engines

Modify and install the headlight assembly in specific RailKing steam locomotives.

Connecting The Ps-2 Harness To The Smoke Unit

Connect the PS-2 harness to the locomotive's smoke unit, including critical wiring steps.

Other Proto-Smoke Circuit Wiring Methods

Alternative wiring methods for connecting the locomotive's smoke unit.

Connect Power To The Constant Voltage Board

Connect track power to the constant voltage board via an inductor.

Wire Management/Short Circuit Protection

Route and secure wires to prevent pinching and short circuits.

Testing The Ps-2 Upgrade Installation

Loading The Ps-2 Sound File Into The Upgraded Engine

Step 1: Find Sound File

Locate the correct 3-volt sound file for the locomotive on the MTH website.

Step 2: Search Engine Type

Search for the locomotive's general engine type and wheel arrangement.

Step 3: Select Sound File

Choose and download the appropriate 3-volt or PS 2.0 Upgrade sound file.

Step 4: Name the Engine

Assign a name to the upgraded engine within the DCS system.

Conventional PS-2 Operation

Throttle Control

Adjust train speed by turning the throttle control knob clockwise or counterclockwise.

Bell Operation

Activate the bell sound by firmly pressing and releasing the Bell button.

Horn/Whistle Operation

Activate the horn or whistle sound by firmly pressing the Horn/Whistle button.

Direction Control

Change the locomotive's direction of travel by pressing the Direction button.

Manual Volume Control

Adjust the volume of all sounds by turning the manual volume control knob.

Proto-Sound® 2.0 Operating Instructions

Activating Proto-Sound® 2.0 Conventional Mode Features

Activate advanced features using specific sequences of Bell and Horn button presses.

Passenger / Freight Announcements

Play station or freight announcements by following a specific button code sequence.

Fire the Rear Coupler

Remotely uncouple the rear coupler using a specific Bell and Horn button sequence.

Fire the Front Coupler

Remotely uncouple the front coupler using a specific Bell and Horn button sequence.

Speed Control On/Off

Enable or disable the locomotive's speed control feature via button sequence.

Lock into a Direction

Prevent the locomotive from changing its direction of travel.

Reset to Factory Defaults

Restore the locomotive's settings and functions to their factory defaults.

Proto-Coupler™ Operation

Rear Coupler Operation

Detailed instructions for remotely operating the rear coupler.

Front Coupler Operation

Speed Control Operation

Details on enabling, disabling, and using the locomotive's speed control feature.

Locking Locomotive Into a Direction

Reset To Factory Default

Procedure to reset the locomotive's settings to factory defaults.

Automatic Sound Effects

Explanation of automatic sound effects like squealing brakes and cab chatter.

Self Charging Battery Back-up

Troubleshooting Proto-Sound® 2.0 Problems

Starting Up

Address issues with the engine not starting immediately upon power application.

Whistle/Horn

Troubleshoot problems related to whistle and horn activation.

Bell

Troubleshoot problems related to bell activation.

Coupler

Troubleshoot issues with the coupler's uncoupling or coupling.

Cab Chatter

Address playback issues or absence of Cab Chatter sounds.

Lock-out

Troubleshoot engine not moving after power-up or being locked in neutral.

Volume

Address distorted or low sound volume, especially when activating sounds.

Battery

Troubleshoot issues related to the battery not charging or holding sufficient charge.

PFA

Troubleshoot Passenger/Freight Announcement playback issues and sequences.

Service & Warranty Information

Limited 90-Day Warranty

Details on the 90-day warranty coverage for the PS-2 Upgrade Kit when professionally installed.

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