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MULTIQUIP Power WHISPERWATT DCA400SSI - User Manual

MULTIQUIP Power WHISPERWATT DCA400SSI
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THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To nd the latest revision of this
publication, visit our website at:
www.mqpower.com
WHISPERWATT™ SERIES
MODEL DCA400SSI
60HZ GENERATOR
(ISUZU 6WG1X DIESEL ENGINE)
PARTS LIST NO. C3871301004
Revision #2 (11/03/08)
OPERATION AND PARTS MANUAL

Questions and Answers

Summary

Parts Ordering Procedures

Order via Internet (Dealers Only)

Online parts ordering via Multiquip's SmartEquip website for dealers.

Order via Fax (Dealers Only)

Fax ordering process for domestic customers, including discount information.

Order via Phone

Contact number for domestic dealers to place orders by phone.

Safety Information

Safety Messages and Symbols

Explanation of safety messages (DANGER, WARNING, CAUTION, NOTICE) and hazard symbols.

General Safety

Precautions for safe operation, including PPE and avoiding fatigue or impairment.

Generator Safety

Specific safety guidelines for operating the generator, including ventilation and hazardous environments.

Engine Safety

Precautions related to engine operation, including moving parts, hot components, and exhaust.

Fuel Safety

Guidelines for safe handling and storage of diesel fuel to prevent fire hazards.

Towing Safety

Safety recommendations for towing the generator, including hitch, tires, and lights.

Electrical Safety

Precautions for electrical connections, output terminals, and grounding to prevent shock.

Battery Safety

Guidelines for safe handling and maintenance of the generator's battery.

Environmental Safety

Instructions for proper disposal of hazardous waste materials.

Specifications

Dimensions

Installation

Outdoor Installation

Guidelines for selecting a suitable outdoor site, ensuring proper ventilation and clearance.

Indoor Installation

Requirements for indoor generator placement, focusing on exhaust venting.

Mounting

Instructions for securely mounting the generator on a stable foundation.

Generator Grounding

Procedure for properly grounding the generator for electrical safety.

General Information

Open Delta Excitation System

Explanation of the generator's open-delta excitation system and its benefits.

Engine Description

Overview of the ISUZU 6WG1X diesel engine powering the generator.

Electric Governor System

Description of the electric governor system controlling engine RPM and frequency.

Extension Cables

Guidance on selecting appropriate extension cables for generator use.

Major Components

Generator Control Panel

Engine Operating Panel

Output Terminal Panel Familiarization

Load Application

Single Phase Load

Guidelines for connecting single-phase loads, including wattage and power factor considerations.

Three Phase Load

Calculation methods for three-phase power requirements.

Generator Output Voltages

Generator Outputs;Gauge Reading

Output Terminal Panel Connections

3Ø-240 V UVWO Terminal Output Voltages

Instructions for connecting loads to UVWO terminals for 3-phase, 240V output.

1Ø-240 V UVWO Terminal Output Voltages

Instructions for connecting loads to UVWO terminals for single-phase, 240V output.

1Ø-120 V UVWO Terminal Output Voltages

Instructions for connecting loads to UVWO terminals for single-phase, 120V output.

Inspection;Setup

Circuit Breakers and Lubrication Oil

Setup steps involving circuit breakers and checking engine oil levels.

Fuel Check and Refilling

Procedure for checking and safely refilling the fuel tank.

Coolant and Radiator Maintenance

Guidelines for checking coolant levels and performing radiator maintenance.

Air Cleaner and Fan Belt Tension

Procedures for inspecting and maintaining the air cleaner and fan belt.

Battery Safety and Connections

Instructions for safe battery handling and proper cable connections.

Alternator, Wiring, and Hose Connections

Checks for alternator, electrical wiring, and hose connections integrity.

Generator Start-Up Procedure (Manual)

Before Starting Checks

Essential checks and safety precautions before initiating manual start-up.

Manual Starting Procedure

Step-by-step instructions for starting the generator manually.

Generator Start-Up Procedure (Auto Mode)

Generator Shut-Down Procedures

Maintenance

General Inspection and Air Cleaner

Routine inspection checklist and air cleaner maintenance procedures.

Fuel Tank Inspection and Fuel Filter Replacement

Steps for inspecting the fuel tank and replacing the fuel filter.

Air Removal

Procedure for bleeding air from the fuel injection system.

Oil Level Check and Filter Replacement

Instructions for checking oil level and replacing the oil filter.

Radiator Flushing and Cleaning

Steps for safely flushing and cleaning the radiator.

Generator Storage

Recommendations for long-term generator storage.

Trailer Maintenance

Brakes and Hydraulic Surge Brakes

Inspection and maintenance guidelines for trailer brakes and surge actuator.

Tires, Wheels, and Suspension

Information on tire wear, inflation, wheel inspection, and suspension components.

Lug Nut Torque Requirements

Detailed instructions and torque specifications for wheel lug nuts.

Trailer Wiring Diagram

Generator Wiring Diagram

Engine Wiring Diagram

Controller Wiring Diagram

Troubleshooting (Generator)

Troubleshooting (Engine Controller)

Troubleshooting (Diagnostic Lamp)

Explanation of Code in Remarks Column

Suggested Spare Parts

Generator Assy.

Engine Operating Panel Assy.

Control Box Assy.

Engine and Radiator Assy.

Output Terminal Assy.

Battery Assy.

Muffler Assy.

Fuel Tank Assy. (S;N 3813334 and Below)

Fuel Tank Assy. (S;N 3813335 and Above)

Enclosure #1 Assy.

Enclosure #2 Assy.

Enclosure #3 Assy.

Enclosure #3 Assy. (Continued)

Rubber Seals Assy.

Nameplate and Decals Assy.

Nameplate and Decals Assy. (Continued)

Terms and Conditions of Sale

Heres How to Get Help

MULTIQUIP Power WHISPERWATT DCA400SSI Specifications

General IconGeneral
BrandMULTIQUIP
ModelPower WHISPERWATT DCA400SSI
CategoryPortable Generator
LanguageEnglish

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