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Munchkin 399M - User Manual

Munchkin 399M
44 pages
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HEAT TRANSFER PRODUCTS, INC.
120 BRALEY RD., E. FREETOWN, MA 02717
Installing, Operating & Maintaining
MUNCHKIN™ HIGH EFFICIENCY
399M COMMERCIAL BOILER
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch: do not use any phone in
your building.
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
WARNING
This manual must only be used by a qualified heating installer / service
technician. Failure to comply could result in severe personal injury, death or
substantial property damage. It is also important to keep these Instructions
with the appliance.
MH27745
CONTROLS
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Summary

GENERAL INFORMATION

How It Operates

Explains the boiler's startup, operation cycle, and shutdown sequence based on thermostat demands.

MUNCHKIN RATINGS AND DIMENSIONS

Details the unit's performance ratings, physical dimensions, and recommended service clearances.

PRE-INSTALLATION REQUIREMENTS

Outlines essential requirements for selecting an installation location and pre-installation considerations.

PRESSURE RELIEF VALVE

Details the function, specifications, and critical safety precautions for the pressure relief valve.

ELECTRICAL

ELECTRICAL CONNECTION

Covers electrical connection points, wiring requirements, grounding, and adherence to safety standards.

GAS CONNECTION

GAS CONNECTION

Specifies gas supply requirements, pressure limits, and connection procedures according to applicable codes.

GAS PIPING

Covers running gas supply lines, installing shutoff valves, and adhering to state and local requirements.

GAS TABLE

Provides a table for sizing supply piping to minimize pressure drop based on gas pressure and pipe length.

VENTING

APPROVED VENTING MATERIALS

Lists approved materials for exhaust and inlet venting pipes, specifying conformance to ASTM and ABS standards.

VENTING THE MUNCHKIN IN 4 OR 6 PLASTIC PIPE

Provides instructions for venting the Munchkin using plastic pipe, including safety warnings and material specifications.

LONGER VENT RUNS USING A COMBINATION 4 TO 6 PIPE

Details requirements, cautions, and transition methods for extending vent runs using a combination of 4" and 6" pipe.

HEATER REMOVAL FROM A COMMON VENT SYSTEM

Provides step-by-step instructions for safely removing an existing heater from a common venting system.

PIPING

CONDENSATE REQUIREMENTS

Explains the condensate removal system, requirements for drainage, and potential issues like freezing or blockage.

HYDRONIC PIPING WITH CIRCULATORS OR ZONE VALVES

Details hydronic piping requirements, pressure switch, air elimination, and freeze protection for closed-loop systems.

CIRCULATOR SIZING

Discusses heat exchanger pressure drop and provides a chart for selecting appropriate circulator pumps.

FILL AND PURGE HEATING SYSTEM

Outlines the procedure for filling and purging the heating system, including handling glycol solutions and zone purging.

PIPING ILLUSTRATIONS

Presents a legend of piping symbols used in system diagrams for conceptual understanding of installations.

START-UP PROCEDURES

ITEMS TO BE CHECKED BEFORE LIGHTING THE MUNCHKIN

Lists essential pre-operational checks, including water pressure, electrical connections, and gas supply.

LIGHTING INSTRUCTIONS

Provides critical safety instructions for operating the appliance and procedures to follow if gas is detected.

OPERATING INSTRUCTIONS

Details the step-by-step process for safely operating the Munchkin boiler after initial setup.

ADJUSTING THE TEMPERATURE ON THE MUNCHKIN DISPLAY

Explains how to adjust operating temperature, differential, and measurement units via the control display.

STATUS MENU

Describes how to access and interpret the status menu, displaying various operational parameters and sensor readings.

TEST MODE

Explains how to activate and use the test mode for gas valve adjustment and fan speed control verification.

TO TURN OFF GAS TO APPLIANCE

Provides instructions for safely shutting off the gas supply to the appliance for service or maintenance.

SERVICING

SEQUENCE OF OPERATION

Outlines the sequence of operations the control system follows from power-up through diagnostics to heating.

MUNCHKIN TEMPORARY FAULT CONDITION

Explains temporary fault conditions, their causes, and how they may lead to a lockout requiring manual reset.

MUNCHKIN FAULT REQUIRING MANUAL RESET

Details various fault codes, their meanings, and the procedures for manual reset and troubleshooting specific errors.

MAINTENANCE

MAINTENANCE PROCEDURES

Recommends annual maintenance by a qualified technician to ensure safe and efficient operation of the unit.

BEFORE EACH HEATING SEASON

Lists essential inspections for a qualified technician to perform annually before the start of the heating season.

CONDENSATE CLEANING INSTRUCTIONS

Provides step-by-step instructions for cleaning the condensate trap and line to ensure proper drainage and prevent blockage.

COMBUSTION CHAMBER COIL CLEANING INSTRUCTIONS

Details the procedure and required items for cleaning the combustion chamber coils, including chemical use.

MUNCHKIN CONTROLLER

Shows the control wiring layout diagram and details the components of the Munchkin controller and its connections.

Munchkin 399M Specifications

General IconGeneral
BrandMunchkin
Model Number399M
CategoryBoiler
Output399, 000 BTU/hr
Efficiency95% AFUE
TypeCondensing Boiler

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