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Plockmatic BM 200
MyBinding Plockmatic BM 200 Service Manual
253 pages
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Plockmatic
BM 200
Booklet Maker
Service Manual
2
Table of Contents
Installation Requirements
14
Power Requirements
15
Installation Flow Chart
16
Booklet Maker Installation
18
Installation Procedure
19
Adjustments
22
Connectors
25
Trimmer Installation
30
Installation Procedure
31
Adjustments
33
Docking
34
Connectors
39
Squarefolder Installation
44
Installation Procedure
45
Adjustments
48
Docking
49
Connectors
53
Auto Set Thickness Bracket
56
Pm Table
60
General Cautions
62
Special Tools and Lubricants
64
Required Tools
66
Covers
68
Infeed Cover
69
Infeeder
70
Outfeed Cover
71
Upper Top Cover
72
Rear Top Cover
73
Top Cover Assembly
74
Interlock Switch S16 &S17
76
Infeed Module
78
Paper Infeed Sensor
79
Infeed Transport Module
80
Infeed Motor M1 & Sensor Q2
82
Side Guides
83
Side Jogger Motor M3 & Sensor Q12
84
Side Guide Transmission &Sensor Q13
85
Back Jogger Module & Sensor Q3
87
Back Jogger Fingers
89
Back Jogger Motor M2
91
Stapler Head
92
Stapler Head Retraction Distance
95
Stapler Motor M4
96
Stapler Assy Drive Bar & Sensor Q14
97
Clincher Bar Assembly
98
Cleaning Clincher Points
99
Set Transport Drive Alignment
100
Pressure Roller
102
Set Transport Motor M5
103
Thick Set Sensor Q36
104
Staple Stop Gate Solenoid Sol1
106
Staple Stop Gate Release Solenoid Sol2
107
Saddle Stapling Start Sensor Q4
109
Staple / Fold Position Motor M9 & Sensor Q10
110
Length Transmission Shaft & Sensor Q11
111
Fold Stop Gate Motor M8 & Sensor Q7
113
Fold Stop Gate
114
Fold Knife Motor M7 & Sensor Q15
115
Fold Transmission Module
117
Fold Transmission Belt & Sensor Q9
118
Fold Roller Motor M6
120
Fold Transmission Gear Assemblys
122
Fold Distance Bracket
123
Upper Folder Roller
124
Lower Folder Roller
126
Outfeed Sensor
128
Md3Dc Pcb "H"
130
Upper Md6Dc Pcb "B"
131
Lower Md6Dc Pcb "C"
132
Interlock Pcb "D"
133
Cpu Pcb and Collator Interface Pcb "A"
134
Addon Pcb "F"
136
Lcd Panel
137
Stacker
138
Stacker Motor M1
139
Booklet Quality Adjustment
140
Side Guide Parallelism
142
Staple Position to Clincher
143
Stapler Pressure
146
Clincher Points Height
147
Clincher Pressure
148
Staple and Fold Position
150
Fold Skew
152
Staple Position on Square Formed Spine
153
Power Requirements
154
Fault Code Descripitions
156
Blown Fuse Conditions
186
Leds
188
Test Points
194
Service Program Mode
200
Service Program Mode Tables
203
Software Download
212
Downloading to Lower PCB MD6DC C in the Booklet Maker
213
Downloading to PCB CPU in Booklet Maker
214
Downloading to Lower PCB MD3DC H in the Booklet Maker
215
Downloading to PCB MD6DC a in Trimmer
216
Downloading to PCB MD6DC D in Squarefolder
217
Self-Diagnostic Mode
218
Detailed Self-Diagnostic Mode
219
Paper Size Reset
220
Sqf Service
224
Electrical Component List
226
Front View
228
Rear View
229
Connector View
230
Outfeed Upper View
231
Outfeed Lower View
232
Infeed Upper View
233
Infeed Lower View
234
Infeed Module View
235
Stacker Module View
236
Board Structure
238
Controller Cpu
239
Controller Md6Dc
240
Controller Md3Dc
242
Controller Md3Dc, Continues
243
Booklet Making Process
244
Size Adjustment
248
Specifications
250
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MyBinding Plockmatic BM 200 Specifications
General
Brand
MyBinding
Model
Plockmatic BM 200
Category
Binding Machine
Language
English
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