5
S00 SUMMARY
Q00 TRACKED CHANGES 3
TRACKED CHANGES 3
S00 SUMMARY 5
S01 INTRODUCTION 7
INTRODUCTION 7
ABOUT THIS MANUAL 8
Contents & updates 8
S02 SAFETY 9
SAFETY SIGNALS 10
A signal word 10
Engine - Genset safety Icons 11
SAFETY PRECAUTIONS 11
Hot exhaust precautions 11
Work In ventilated area 11
Waste disposal 11
Unwanted engine start 11
Safe maintenance practice 12
Work In clean area 12
Protective clothing 12
Service engines safely 12
Proper use of tools 12
Support engines properly 12
Safe illuminated work area 12
Proper lifting equipment 12
Noise protection 13
Genset output generated power 13
Guards requirements 13
Staying clear of rotating drive lines 13
Paint removal before heating 13
High - pressure fuel system opening risk 13
Avoid high - pressure fluids leaks 13
Safe cooling system service 14
Avoid heat near pressurized fluid lines 14
Welding near electronic control unit (ECU) 14
Static electricity risk 14
Handle fuel safely - avoid fires 14
Be prepared for emergencies 14
Handling batteries safely 15
Prevent battery explosions 15
Frost protection - winterization 15
Live with safety 16
Prevent accidents 16
S03 FLUIDS 17
FUELS 18
Storing fuel 18
Diesel fuel 18
Lubricity of diesel fuel 19
Handling and storing diesel fuel 20
Recommended fuel 20
Biodiesel fuel 21
Testing diesel fuel 21
Minimizing the effect of cold weather on diesel en-
gines 22
DIESEL ENGINE COOLANTS 23
Recommended coolants 23
Water quality 23
Coolant drain intervals 23
Operating in warm temperature climates 23
Water quality for mixing with coolant concentrate 24
Testing coolant freeze point 24
LUBRICANTS 25
Engine oil and filter service intervals — Tier 3 and
Stage IIIA — OEM applications 25
Diesel engine oil — Tier 3 and Stage IIIA 26
Oil filters 26
Fuel filters 27
Alternative and synthetic lubricants 27
Lubricant storage 28
Mixing of lubricants 28
DISPOSING OF WASTE FLUIDS 28
S04 WARRANTY 29
ENGINE IDENTIFICATION 30
Engine approval 31
Engine responsibility 31
Warranty 32
Proposition 65 state of California 32
EPA warranty 33
S05 INSTRUMENTS 35
DASHBOARD 36
DGBXXT09031 Analog panel Type3 and Type4 36
DGBXXT09032 Electronic panel C5 and C4 PRO 36
DGBXXT09050 Digital panel SI4 36
S06 COMPONENTS 37
ENGINE MAIN COMPONENTS 38
Engine views N4.115-N4.140 39
S07 START & RUNNING 41
BEFORE STARTING 42
Engine installation 42
Fuel system 42
Raw water system 42
Electrical system 42
Check before starting 43
STARTING THE ENGINE 43
Cold weather operation 43
Engine start 44
Engine started 46
Starting with booster batteries 46
Engine reluctant to start 46
Idling engine 46
Normal engine operation 47
Break in 47
Power take off 47
Remote control 48
RUNNING 48
Behaviour of the boat 48
During operation 48
Cruising speed 49
Manoeuvring 49
Engine and Sailing 50
Trolling valve 50
AFTER RUNNING 51
Stopping the engine 51
After stopping the engine 51
Anchoring 52
Cold weather precautions 52
S08 MAINTENANCE 53
To Next Page
Loading...
Need help?
General
