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NARDI COMPRESSORI PACIFIC M35 User Manual

NARDI COMPRESSORI PACIFIC M35
89 pages
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PACIFIC M35
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PACIFIC M35 REV.01-17 COD. PA201-M35-ENG
Nardi Compressori www.nardicompressori.com
PACIFIC M35
HIGH PRESSURE BREATHING
AIR COMPRESSOR
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NARDI COMPRESSORI PACIFIC M35 Specifications

General IconGeneral
BrandNARDI COMPRESSORI
ModelPACIFIC M35
CategoryAir Compressor
LanguageEnglish

Summary

BASIC INFORMATION

WARNING SYMBOL EXPLAINED

Explains warning symbols used in the manual for safety.

PRECAUTIONS

Lists safety precautions for compressor operation and placement.

BRIEF INTRODUCTION

Provides a general overview of the PACIFIC M35 compressor and its applications.

DESCRIPTION OF THE COMPRESSOR BLOCK

Details the internal components and structure of the compressor block.

DESCRIPTION OF PACIFIC M35

Describes the overall structure, noise reduction, and corrosion resistance.

TECHNICAL DATASHEET PACIFIC M35

Presents detailed technical specifications and data for the PACIFIC M35 compressor.

SAFETY REGULATIONS FOR THE USE OF THE COMPRESSOR

IDENTIFICATION OF SAFETY REGULATIONS FOR THE OPERATOR

Highlights the importance of identifying and understanding machine safety labels and components.

SAFETY REGULATIONS FOR THE OPERATOR AND FOR THE PROPER USE OF THE COMPRESSOR

Outlines operator knowledge requirements and safe usage guidelines for breathing air.

SAFETY ESSENTIALS

Lists crucial safety practices for filling cylinders, environment, and electrical connections.

GENERAL SAFETY CONSIDERATIONS

Covers general safety advice, protective clothing, and disconnecting power during operations.

WARRANTY AND ASSISTANCE

WARRANTY OF THE COMPRESSOR

Details the warranty period, conditions, and exclusions for the PACIFIC M35 compressor.

MAINTENANCE AND ASSISTANCE

Provides contact information and guidance for ordering spare parts and obtaining service.

INSTALLATION

UNPACKING AND HANDLING

Instructions for checking for transit damage and safe handling procedures.

PLACEMENT IN OPEN AIR

Guidelines for positioning the compressor outdoors for optimal air intake.

PLACEMENT IN A CLOSED ROOM AND MINIMUM REQUIREMENTS OF THE ROOM

Specifies room requirements, temperature, ventilation, and proximity to walls for enclosed placement.

ROOM WITH ARTIFICIAL VENTILATION

Details requirements for artificial ventilation systems in compressor rooms.

INTAKE PIPE

Instructions for connecting an external intake pipe and potential issues.

ELECTRIC LINE CONNECTION

Covers electrical connection procedures, safety checks, and phase rotation.

QUICK STARTING GUIDE

Getting Started

Provides essential steps for starting the compressor quickly and safely.

OPERATION AND USE

PREPARING TO START THE COMPRESSOR

Lists safety checks and preparations before starting the compressor.

STARTING THE COMPRESSOR

Explains how to start the compressor, including automatic control system operations.

USE OF FILLING VALVES

Guides on the correct and careful use of filling valves for connecting cylinders.

MAINTENANCE AND SERVICE

MAINTENANCE OPERATIONS

Emphasizes the importance of regular maintenance and record-keeping by trained personnel.

LUBRICATION SYSTEM

Describes the two types of lubrication systems used in Nardi compressors.

OIL

Discusses the importance of oil, oil sump, filter, and recommended Nardi oil.

OIL CHANGE

Step-by-step instructions for changing the compressor oil and checking the level.

CHANGE TYPE OF OIL

Procedures to follow when changing the type of oil used in the compressor.

CHANGE OIL FILTER

Steps for replacing the oil filter, typically done during an oil change.

ALARM OIL LEVEL

Explains the oil level alarm, how to reset it, and when to call a technician.

CHANGE INTAKE FILTER

Instructions for replacing the intake filter to ensure proper air intake.

MAINTENANCE OF INTERMEDIATE SEPARATORS

Details the maintenance and replacement of filtering elements in intermediate separators.

CARBON FILTER FOR BREATHING AIR

Explains the function and safety features of the carbon filter for breathable air.

CARBON FILTER CARTRIDGE

Provides steps for replacing the carbon filter cartridge and factors affecting its life.

LIFETIME FILTER CARTRIDGES CHARTS

Presents charts showing the expected life of filter cartridges under different conditions.

PRESSURE MAINTAINING VALVE

Describes the function and setting of the pressure maintaining valve.

HEADS AND COMPRESSION VALVES

Explains the types of valves and the procedure for their replacement and cleaning.

VALVE REPLACEMENT – FIRST STAGE

Specific instructions for replacing the first stage valve, noting orientation.

VALVE REPLACEMENT – SECOND STAGE

Steps for replacing the second stage valves, including disconnecting cooling coils.

VALVE REPLACEMENT – THIRD STAGE

Procedures for replacing or cleaning the third stage valves, requiring a special tool.

VALVE REPLACEMENT – FOURTH STAGE

Instructions for replacing or replacing the fourth stage valves.

SAFETY VALVES

Information on safety valves, their calibration, and warnings against modification.

FILLING VALVES AND FILLING HOSES

Guidelines for maintaining and replacing filling hoses and visual inspection.

AUTOMATIC CONDENSATE DRAIN

Explains the automatic condensate drain system and its default settings.

DESCRIPTION FRONT PANEL

Details the components and functions of the electronic control panel's front interface.

USE OF ELECTRONIC

Explains the operation of the control panel, buttons, and indicator lights.

SCREEN DISPLAY HOME

Describes the HOME screen display and navigation for setting parameters.

ALARMS VISIBLE AND ACTIONS

Lists common compressor alarms, their causes, and recommended actions.

TROUBLE-SHOOTING

A table listing common problems, their causes, and recommended remedies for the compressor.

SPARE PARTS

SPARE PARTS: PACIFIC 35 Driving gear

Exploded view and parts list for the driving gear assembly.

SPARE PARTS: PACIFIC 35 Crankcase Components

Exploded view and parts list for the crankcase and related components.

SPARE PARTS: PACIFIC 35 Stage Components

Exploded views and parts lists for the 1st, 2nd, 3rd, and 4th stage assemblies.

SPARE PARTS: PACIFIC 35 Filters

Exploded views and parts lists for various filter types (PAC-01, PAC-02, PAC-03).

SPARE PARTS: PACIFIC M35 Motor and Pulley

Exploded view and parts list for the motor and pulley assembly.

SPARE PARTS: PACIFIC M Frame Components

Exploded view and parts list for the main frame structure.

SPARE PARTS: PACIFIC M Fitting and Connection Components

Exploded views and parts lists for fittings and connections used on the compressor.

SPARE PARTS: PACIFIC Fitting Valve Components

Exploded views and parts lists for various fitting valves (200 BAR, 300 BAR).

SPARE PARTS: PACIFIC Pressure Reducer

Exploded view and parts list for the 425 BAR pressure reducer assembly.

MAINTENANCE SCHEDULE TABLE

EVERY 25 HOURS OF OPERATION

Schedule for routine maintenance tasks performed every 25 hours of operation.

EVERY 50 HOURS OF OPERATION

Schedule for maintenance tasks performed every 50 hours of operation, including filter changes.

EVERY 250 HOURS OF OPERATION

Schedule for maintenance tasks performed every 250 hours of operation, including filter replacement.

EVERY 500 HOURS OF OPERATION OR ANNUALLY

Schedule for periodic maintenance tasks performed every 500 hours or annually.

EVERY 1,000 HOURS OF OPERATION

Schedule for major maintenance tasks performed every 1,000 hours of operation, including valve replacement.

ANNUALLY OR AS REQUESTED

Maintenance tasks to be performed annually or upon request, like air quality testing.

AFTER REPAIRS

Checks to perform after repairs have been completed on the compressor.

AFTER A LONG PERIOD OF INACTIVITY

Procedures for preparing the compressor after a long period of disuse.

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