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National Auto Tools NTB-800 - User Manual

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NTB-800 Manual
Please read this Manual before using the Machine. You will need to know the safety
instructions, System Settings, Wheel Parameters Input and Calibration process before you
can properly balance a wheel.
Contents
1. Safety Instructions
2. Product Description
3. Product Installation
4. Control Panel
5. System Settings
6. Wheel Parameters Input
7. Calibration
8. Standard Dynamic Mode
9. Static Mode
10. ALU1-3 Mode
11. ALUS Mode
12. OPT Mode
13. Motorcycle mode
14. Errors and Trouble Shooting

Questions and Answers

Summary

Safety Instructions

Product Specifications

Product Installation

Control Panel

System Settings

Wheel Parameters Input

Calibration

Standard Dynamic Mode

Static Mode

ALU1-3 Modes

ALUS Mode

OPT Mode

Motorcycle Mode

Errors and Troubleshooting

Overview

The NTB-800 is a wheel balancing machine designed to accurately balance vehicle wheels. It is essential to read the manual thoroughly before operation to understand safety instructions, system settings, wheel parameter input, and calibration procedures.

Function Description

The primary function of the NTB-800 is to measure and correct imbalances in vehicle wheels. It offers various balancing modes to accommodate different wheel types and balancing requirements.

  • Standard Dynamic Mode: This mode is used for balancing steel wheels by placing clip-on weights on both the inside and outside of the rim.
  • Static Mode: In this mode, the machine balances the wheel by placing weight only on the outside of the rim. It is activated by pressing the DYNAMIC/STATIC MODE KEY.
  • ALU1-3 Modes: These modes are designed for rims that do not accept clip-on weights on one or both sides, typically aluminum wheels or those requiring stick-on weights. The display screen's STICKING AND CLAMPING WEIGHT POSITION INDICATOR guides weight placement.
  • ALUS Mode: This is the most accurate mode for using stick-on weights. It requires the user to enter four specific parameters for precise balancing.
  • OPT Mode: This mode is used in conjunction with tire manufacturer instructions for matching tires to the correct rim.
  • Motorcycle Mode: This mode requires a special motorcycle adapter (purchased separately) to mount the wheel. Balancing is performed similarly to dynamic mode after entering three parameters.

The machine provides visual feedback through display windows for inside, middle static, and outside unbalance, as well as indicators for sticking and clamping weight positions, split/hidden weights, and measurement units (mm/inch).

Usage Features

The NTB-800 is designed for ease of use with a comprehensive control panel and intuitive settings.

Control Panel: The control panel features keys for:

  • Wheel Parameters Input and Shift
  • Up and Down navigation
  • Enter
  • Dynamic/Static Mode
  • ALU Mode
  • OPT/HID (Split/Hidden weight)
  • Measurement Unit
  • Start
  • Motorcycle Mode
  • Fine Measurement
  • Stop

System Settings: Users can customize various system settings to suit their needs. To access system settings, hold down the "ENTER" button. Settings include:

  • Guard Control: Enables or disables the safety hood interlock, preventing the wheel from spinning if the hood is open.
  • Standardization Display: Sets the display multiple for weight measurements (e.g., 1g or 5g for grams, .10 Oz or .25 Oz for ounces).
  • Least Unbalance Value: Defines the minimum unbalance amount that will be displayed; amounts below this setting will show as "0." This helps in ignoring minor imbalances that may not significantly affect performance.
  • Buzzer Switch: Turns the buzzer sound prompt on or off.
  • Width Input Unit: Sets the unit for width input (inch or mm).
  • Diameter Input Unit: Sets the unit for diameter input (inch or mm).
  • Unbalance Unit of Measurement: Selects between grams ("Gr") and ounces ("OS") for displaying unbalance.

Settings are navigated using UP and DOWN keys, and changes are confirmed with the ENTER key. Saving changes is done by pressing the WHEEL PARAMETERS INPUT AND SHIFT KEY, while exiting without saving uses the STOP key.

Wheel Parameters Input: Before balancing, wheel parameters must be entered. For Dynamic, Static, ALU1-3, and Motorcycle modes, three parameters (A, B, D) are required.

  • Parameter A (Distance from Balancer): Measured using the built-in ruler, extended to the rim's edge. The measurement is multiplied by 10 (e.g., 8 on ruler becomes 80) and entered.
  • Parameter B (Rim Width): Measured using the provided plastic caliper. The exact caliper reading is entered.
  • Parameter D (Rim Size/Diameter): Measured using the plastic caliper. The exact caliper reading is entered. For the NTB-800 model, parameters A and D can be automatically entered by pulling the ruler from the side of the machine and touching its end to the under lip of the rim. If the machine is turned off, these parameters are forgotten and must be re-entered.

Calibration: Calibration is crucial for accurate balancing and must be performed if the machine is moved, unplugged, or loses power. A 14 or 15-inch steel rim with a tire is required for calibration. The process involves:

  1. Entering wheel parameters.
  2. Accessing calibration mode by holding FINE, then ENTER, then releasing FINE.
  3. Pressing and holding ENTER, then FINE, then releasing ENTER.
  4. Pressing and releasing ENTER once.
  5. Spinning the wheel with the hood closed.
  6. Rotating the tire until all 5 lights in the OUTSIDE UNBALANCE POINT are on.
  7. Placing a 100-gram (or 3.5-ounce) weight at 12 o'clock on the outside of the rim.
  8. Spinning the wheel again.
  9. Removing the weight.
  10. Rotating the tire until all 5 lights in the INSIDE UNBALANCE POINT are on.
  11. Placing a 100-gram (or 3.5-ounce) weight at 12 o'clock on the inside of the rim.
  12. Spinning the wheel again. Successful calibration is indicated by a "SAU SEE DRE" screen, after which the machine returns to the initial balancing screen. Failure to place weights during calibration will result in an error ("CCC CCC CCC").

Balancing Process: After calibration and parameter input, balancing involves:

  1. Placing the wheel on the machine.
  2. Closing the hood and spinning the wheel.
  3. The machine displays the required weight for inside and outside.
  4. Rotating the tire to align with the OUTSIDE UNBALANCE POINT lights.
  5. Placing the specified weight on the outside of the rim.
  6. Spinning the wheel again to confirm zero balance on the outside.
  7. Rotating the tire to align with the INSIDE UNBALANCE POINT lights.
  8. Placing the specified weight on the inside of the rim.
  9. Spinning the wheel again to confirm zero balance on both sides. The FINE button can be used at any time to display the exact unbalance value, even if the "least unbalance value setting" is ignoring minor imbalances.

Maintenance Features

The manual provides guidance on troubleshooting common errors, which can be considered a form of user-level maintenance.

Error Codes and Solutions:

  • "ccc ccc ccc": Indicates measurement beyond range, often due to incorrect calibration (no weights added) or a wheel that is too light or too heavy for the machine.
  • "OFF OFF": Appears if the STOP button is pressed while the wheel is spinning, or if the guard was not closed/raised during a spin attempt. Solution involves adjusting guard control settings or ensuring the guard is properly used.
  • "Err 01": Guard not closed or raised during a spin. Solution is to adjust guard control settings or ensure proper guard usage.
  • "Err 02": Rotating speed too low. Solution involves tightening the drive belt, checking spin shaft tightness, ensuring motor function, or using a heavier wheel (machine is designed for full-size car and truck tires, not ATVs or smaller).
  • "Err 03": Incorrect rotation direction, typically with a 3-phase motor. Solution is to adjust the three-phase wires.
  • "ERR CAL": Machine not calibrated. Solution is to follow calibration steps.
  • "ERS CAL": Factory Maintenance Error. Contact the manufacturer.
  • "Machine Continues to ask for more weight": Indicates improper calibration, incorrect wheel parameters, or a defective weight sensor board. Solutions include recalibrating, re-entering parameters, and checking the sensor board.
  • "Machine trips electrical breaker": Suggests a defective transformer or power board. Solution is to replace the power board or transformer.
  • "Machine seems to overheat and shut down automatically": Points to an overheating transformer or defective power board. Check transformer temperature; if hot, replace. If not hot, replace the power board.
  • "Machine does not turn on": Indicates an error in electrical wiring. Check the on/off switch, wire connections, and trace electrical current.

General Maintenance Advice:

  • Install the wheel balancer in a dry and safe environment to prevent damage from moisture or extreme heat.
  • Use a power surge protector to prevent damage from electrical surges or storms, as the machine does not have built-in surge protection.
  • Ensure the machine is bolted to the ground if it shakes or moves during wheel spinning to ensure proper function.
  • Regularly check and adjust system settings as needed for optimal performance.

National Auto Tools NTB-800 Specifications

General IconGeneral
Balancing Speed200 rpm
Rim Diameter10" - 24"
Power Supply110V
Wheel Width Range1.5" - 20"
Display TypeLED
Weight220 lbs
Balancing Accuracy±1g