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National Comfort Products Comfort Pack CP841851UA User Manual

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Installation
Guide
Comfort Pack Gas
U-Series
Non Condensing Furnace
This unit should be installed in an
OUTSIDE WALL for THRU-THE-WALL
INSTALLATION ONLY!
Read Installation Manual prior to starting the installation.
This manual must be left with the homeowner for future reference.
80% AFUE
National Comfort Products
A Division of National Refrigeration and Air Conditioning Products, Inc.
539 Dunksferry Road • Bensalem, PA 19020-5908
(800) 523-7138 • Fax (215) 639-1674
www.nationalcomfortproducts.com
HEATING & A/C EQUIPMENT
NATIONAL
COMFORT
PRODUCTS
®
Go Thru-the-Wa
CP8
U-Series
HEATING & A/C EQUIPMENT
NATIONAL
COMFORT
PRODUCTS
®
Thru-the-Wa Comfort for a types of Multi-Family Construction
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National Comfort Products Comfort Pack CP841851UA Specifications

General IconGeneral
BrandNational Comfort Products
ModelComfort Pack CP841851UA
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Warnings and Precautions

Electrical and Gas Safety

Covers grounding, high voltage, flammable vapors, and gas leak response procedures.

Installation and Repair Personnel

Emphasizes the need for qualified technicians for installation and repair services.

Installation Safety and Preparation

Installation Compliance and Chassis Handling

Adherence to Building and Electrical Codes

Mandates compliance with National, State, and Local installation codes.

Vent Termination Clearances

Vent Termination Clearance Table

Provides specific minimum clearance distances for vent terminals in various configurations.

Electrical Requirements and Connections

Wiring Standards and Voltage Compliance

Covers wiring codes, voltage range, and implications of operating outside limits.

Electrical Supply and Disconnects

Details dedicated circuits, fused disconnect switches, and conduit requirements.

Power Supply and Low Voltage Wiring

High Voltage Power Supply Specifications

Ensures correct voltage, hertz, phase, and adequate service capacity for the unit.

Gas Furnace Specifications and Operation

Gas Heat Sequence of Operations

Describes the step-by-step process from call for heat to steady operation.

Control Module Functionality and Codes

Abnormal Functions and Lockout Conditions

Explains control module responses to faults like ignition failure, pressure switch issues, and power interruptions.

Installation Code Compliance

Stresses the importance of adhering to national, local, and state building codes.

High Altitude Operation Derating

Details procedures for adjusting input rate and pressure switch for high altitude installations.

High Altitude Adjustment Procedures

Valve Outlet Pressure Settings by Altitude

Table specifying required gas valve outlet pressures based on installation altitude.

High Altitude Derating Instructions

Step-by-step guide to adjust valve outlet pressure for high altitude performance.

Installation Clearances, Venting, and Gas Piping

Gas Piping Sizing and Pressure Testing

Covers gas pipe sizing tables, pressure requirements, and testing procedures.

Gas Valve Pressure Settings and Connections

Valve Outlet Pressure Adjustment

Warnings and instructions for measuring and adjusting gas valve outlet pressure.

Ignition and Safety Control Systems

Ignition System Operation Sequence

Details the direct spark ignition process, including pre-purge and flame sensing.

Burner, Gas Valve, and Start-Up Procedures

Gas Valve Safety Shutoff

Emphasizes the gas valve as the primary safety shutoff device.

Pre-Start Installation Checks

Lists critical checks required before initiating the unit's start-up sequence.

Start-Up, Gas Leak Response, and Cold Weather Notes

Gas Leak Detection and Response

Detailed steps to follow if a gas leak is detected in the appliance area.

Vent System Ice Prevention and Combustion Safety

Gas Burner Combustion Safety Risks

Highlights dangers of incomplete combustion, carbon monoxide, and proper venting.

Maintenance Schedule and Component Access

Heat Exchanger and Burner Service

Ignition System Components and Venter Motor

Component Troubleshooting and Diagnostics

DSI Control Module LED Diagnostics

Explains how to interpret Green and Yellow LED signals for diagnosing control module issues.

Performance Data and Options

Air Flow Data

Wiring Diagram

Comfort Pack Gas U-Series Electrical Schematic

Detailed schematic illustrating all electrical connections and components.

Control Module Diagnostics and Operation

DSI Control Module Status Indicators

Explains the meaning of Green and Yellow LED signals for troubleshooting.

Troubleshooting Common Issues

Venter Motor and Burner Ignition Problems

Addresses issues like the venter motor not starting or the burner failing to ignite.

Burner Cycling, No Heat, and Airflow Issues

Solutions for burner cycling, lack of heat, and blower motor or airflow problems.

Replacement Parts Guide - Cabinet and Furnace

Replacement Parts Guide - Chassis Components

Warranty Compressor Removal and Data Recording

Compressor Removal and Testing Data

Instructions and fields for recording compressor voltage, winding resistance, and pressure readings.

Limited Warranty Terms and Exclusions

Limited Warranty Coverage Details

Outlines the duration of warranty for heat exchangers and other parts.

Warranty Exclusions and Liability Limitations

Specifies conditions that void the warranty and limits National Comfort's liability.

Warranty Claim and Shipping Procedures

Warranty Claim Process and Requirements

Details steps for registering the product and initiating a warranty claim.

Shipping Instructions for Returned Parts

Guidelines for securely packaging and marking parts for warranty return.

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