This document is a service manual for the 5700® All-Day Battery Ride-On Scraper, manufactured by National Flooring Equipment. It provides comprehensive information for operating and maintaining the machine, including specifications, maintenance schedules, troubleshooting guides, and detailed parts lists with diagrams.
The 5700® All-Day Battery Ride-On Scraper is a ride-on machine designed for flooring removal tasks. It is battery-powered, emphasizing its "All-Day" capability, suggesting extended run times suitable for professional use without frequent recharging. The machine is designed for efficient and safe operation, with various safety features and maintenance guidelines outlined to ensure longevity and optimal performance.
Function Description:
The 5700® All-Day Battery Ride-On Scraper is primarily used for removing various types of flooring materials. Its ride-on design allows for comfortable and efficient operation over large areas, reducing operator fatigue compared to walk-behind models. The machine utilizes a cutting head to scrape and remove flooring, with options for different slide plates (manual lift or dual lift) to suit various applications and operator preferences. The battery power source makes it suitable for indoor use where emissions from combustion engines would be problematic.
Important Technical Specifications:
- Dimensions:
- Width: 24.5" (62 cm)
- Length: 54" (149 cm)
- Height: 50.5" (128 cm)
- Weight:
- Machine Only: 2,059 lb (933.9 kg)
- Fully Weighted: 2,244 lb (1,017.9 kg)
- Removable Weight: 185 lb (83.9 kg)
- Power: 2.98 kW
- Run Time: 8-12 hours (Note: Run time may vary depending on battery age, state of charge, or other factors.)
- Max. Speed:
- For 5700-18XXXX and 5700HS-23XXXX models: 160 ft/min
- Other models: 120 ft/min
- Sound Level: 94-97 dB(A) (Hearing protection is strongly recommended.)
- Machine Variants: The manual lists several variants (e.g., 5700-10XXXX, 5700-12XXXX, 5700-17XXXX, 5700DL-23XXXX, 5700HS-23XXXX, 5700ML-13XXXX) with different power/frequency configurations (100/50/60, 110/50, 120/60, 230/50), body panel colors (Silver Vein, Green, Orange), and slide plate types (Manual Lift, Dual Lift).
- Battery: The electrical box assembly includes a 48V battery system, with 8-volt batteries (2900 Ah) and associated hold-down rods, spacers, and terminal protectors.
Usage Features:
- Ride-On Operation: Provides comfort and efficiency for operators, especially during long work periods.
- Battery Powered: Allows for use in environments where exhaust fumes are not permitted, such as indoor commercial or industrial settings.
- Adjustable Cutting Head: The machine features a cutting head that can be adjusted for different flooring types and removal depths. The manual details procedures for manual and dual slide plate removal and adjustment.
- Control Levers: Equipped with control levers for precise maneuvering and operation of the cutting head. Variants exist for both dual lift and manual lift control lever parts.
- Safety Features: Includes an emergency stop (E-Stop) switch, seat safety switch, and a backup beeper for enhanced operator safety. The manual emphasizes the importance of these safety devices and proper operation.
- Forklift Points: Designed with forklift points for safe lifting and transport of the machine.
Maintenance Features:
- Comprehensive Maintenance Schedule: The manual provides a detailed schedule for daily, 160-hour, 1000-hour, 2000-hour, initial 50-hour, and initial 500-hour maintenance tasks. These include inspecting the extension cord, checking wheels and motors, checking hydraulic oil level, inspecting safety devices, checking for leaks, blowing out fan covers, greasing the front caster wheel, and replacing hydraulic filters and fluid.
- Detailed Repair Procedures: Step-by-step instructions are provided for various maintenance and repair tasks, such as:
- Manual and Dual Slide Plate Removal
- Leak Maintenance
- Oil Change Out
- Changing/Removing Hoses
- Changing Wheel Motors
- Removing/Replacing Foot Pegs
- Changing Pumps and Valves
- Changing Hydraulic Cylinders
- Changing Rear Wheels and Casters
- Seat Replacement
- Cleaning Wheel Motor Build-Up
- Hydraulic System Maintenance: Emphasizes the importance of using Texaco Rando 46 Hydraulic Oil or compatible ISO/AW #46 fluid. Warnings are provided regarding pressurized hydraulic fluid and potential hazards like pinhole leaks, bursts, and flammability.
- Electrical System Maintenance: Includes diagrams for main wiring, battery wiring, and seat wiring, facilitating electrical troubleshooting and repair. The manual also details the electrical box assembly and battery components.
- Parts List and Diagrams: Extensive lists and exploded view diagrams are included for various assemblies (Caster Wheel, Rear Wheel, Foot Peg, Spool and Hose, Filter and Tank, Suction, Gear Pump, Motor, Control Lever, Slide Plate, Electrical Box, Battery, Battery Risers, LVI Light, Instruction Tube, Backup Beeper, Hood Bumper, Front Wheel, Power Controls, Hour Meter, Hose Clamp, Breather Dip Stick, Seat Switch, Seat Harness, Seat, Weights, Labels, Wiring Diagrams), making it easy to identify and order replacement parts.
- Troubleshooting Guide: A dedicated section helps operators diagnose common issues, such as the machine not starting, reduced run time, rattling noises, hot charger, fluid leaks, and jerky operation, along with suggested causes and solutions.
- Safety Guidelines: General rules for safe operation, personal safety, environmental considerations, and equipment handling are thoroughly covered, including warnings about moving parts, electrical shock, and proper use of tools and accessories.
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