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Neles Metso T2 Series - User Manual

Neles Metso T2 Series
16 pages
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1 T 70 en • 12/2008
TOP ENTRY BALL VALVE
Series T2
Installation, Maintenance and
Operating Instructions
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Summary

1 GENERAL

1.1 Scope of the manual

Provides essential information on T2 series ball valves and refers to separate actuator manuals.

1.2 Valve description

Describes the T2 series ball valve's construction: flanges/welding ends, top entry, one-piece body/ball/stem.

1.3 Valve markings

Details body markings and identification plate information, listing 10 marking types.

1.4 Technical specifications

Lists key specifications like face-to-face length, body rating, pressure differential, flow direction, and leakage rates.

1.5 Valve certifications

Mentions tightness and EN/DIN 50049 3.1 B certificates available on request.

1.6 CE marking

States the valve meets European Directive 97/23/EC for pressure equipment and is marked accordingly.

1.7 Recycling and disposal

Discusses valve part recyclability, material marking, and disposal instructions.

1.8 Safety precautions

Provides critical safety warnings regarding temperature, weight, handling, and noise emission.

2 TRANSPORTATION, RECEPTION AND STORAGE

3 INSTALLATION AND USE

3.1 General

Instructs to remove flow bore protectors and check the valve for cleanliness.

3.2 Installing in the pipeline

Details precautions for handling weight, flange gasket centering, and avoiding pipeline misalignment.

3.2.1 Assembly of welding end valve

Covers welding methods for end valves, temperature considerations for seals, and covering with wet protection cloth.

3.3 Actuator

Provides guidance on actuator installation, referring to Section 6 and separate manuals.

3.4 Start-up

Advises checking valve operation after installation and ensuring seats are protected from pressure.

4 SERVICING

4.1 General

Emphasizes using original spare parts and outlines service measures for end users.

4.2 Replacing the gland packing

Details steps for replacing leaking gland packing, including removing actuator and gland.

4.3 Repairing a jammed or stiff valve without removing it from the pipeline

Explains how to clean jammed valves by flushing or using specific instructions.

4.4 Detaching the B series actuator

Provides safety precautions and steps for detaching a B series actuator.

4.5 Removing the valve from the pipeline

Gives crucial safety warnings and steps for removing the valve from the pipeline.

4.6 Dismantling the valve

Outlines steps for dismantling the valve, including removing the actuator, bonnet, and ball.

4.7 Checking the parts of a dismantled valve

Instructions for checking components of a dismantled valve.

4.7.1 Seats

Describes how to check seat rings, support rings, and O-rings for damage or impurities (Seat T).

4.7.1 Seats

Describes checking Seat H for damage and lapping requirements.

4.7.2 Ball

Details cleaning, checking sealing/bearing surfaces, and lapping the ball.

4.7.3 Bearings

Explains checking bearings for standard and hi-temp constructions.

4.8 Reassembling the valve

Provides detailed steps for cleaning, lubricating, and reassembling valve components.

5 TESTING THE VALVE

6 INSTALLING THE ACTUATOR

6.1 General

Advises using suitable mounting parts and couplings for actuator installation.

6.2 Installing the M-type manual gear operator

Details steps for installing the M-type manual gear operator, including adjustments.

6.3 Installing the B1 C-series actuator

Explains how to install B1C-series actuators, emphasizing correct alignment and avoiding force.

6.4 Installing the B1 J-series actuator

General guidance for installing B1J series spring-return actuators.

6.4.1 B1 J-type

Details installation for B1J type spring-return actuators, for spring-to-close operation.

6.4.2 B1 JA-type

Details installation for B1JA type spring-return actuators, for spring-to-open operation.

6.5 Installing other than Metso actuators

Notes Metso's non-responsibility for non-Metso actuators and compatibility requirements.

7 MALFUNCTIONS

8 TOOLS

9 ORDERING SPARE PARTS

10 EXPLODED VIEW AND PARTS LIST

11 DIMENSIONS AND WEIGHTS

12 TYPE CODING

Summary

1 GENERAL

1.1 Scope of the manual

Provides essential information on T2 series ball valves and refers to separate actuator manuals.

1.2 Valve description

Describes the T2 series ball valve's construction: flanges/welding ends, top entry, one-piece body/ball/stem.

1.3 Valve markings

Details body markings and identification plate information, listing 10 marking types.

1.4 Technical specifications

Lists key specifications like face-to-face length, body rating, pressure differential, flow direction, and leakage rates.

1.5 Valve certifications

Mentions tightness and EN/DIN 50049 3.1 B certificates available on request.

1.6 CE marking

States the valve meets European Directive 97/23/EC for pressure equipment and is marked accordingly.

1.7 Recycling and disposal

Discusses valve part recyclability, material marking, and disposal instructions.

1.8 Safety precautions

Provides critical safety warnings regarding temperature, weight, handling, and noise emission.

2 TRANSPORTATION, RECEPTION AND STORAGE

3 INSTALLATION AND USE

3.1 General

Instructs to remove flow bore protectors and check the valve for cleanliness.

3.2 Installing in the pipeline

Details precautions for handling weight, flange gasket centering, and avoiding pipeline misalignment.

3.2.1 Assembly of welding end valve

Covers welding methods for end valves, temperature considerations for seals, and covering with wet protection cloth.

3.3 Actuator

Provides guidance on actuator installation, referring to Section 6 and separate manuals.

3.4 Start-up

Advises checking valve operation after installation and ensuring seats are protected from pressure.

4 SERVICING

4.1 General

Emphasizes using original spare parts and outlines service measures for end users.

4.2 Replacing the gland packing

Details steps for replacing leaking gland packing, including removing actuator and gland.

4.3 Repairing a jammed or stiff valve without removing it from the pipeline

Explains how to clean jammed valves by flushing or using specific instructions.

4.4 Detaching the B series actuator

Provides safety precautions and steps for detaching a B series actuator.

4.5 Removing the valve from the pipeline

Gives crucial safety warnings and steps for removing the valve from the pipeline.

4.6 Dismantling the valve

Outlines steps for dismantling the valve, including removing the actuator, bonnet, and ball.

4.7 Checking the parts of a dismantled valve

Instructions for checking components of a dismantled valve.

4.7.1 Seats

Describes how to check seat rings, support rings, and O-rings for damage or impurities (Seat T).

4.7.1 Seats

Describes checking Seat H for damage and lapping requirements.

4.7.2 Ball

Details cleaning, checking sealing/bearing surfaces, and lapping the ball.

4.7.3 Bearings

Explains checking bearings for standard and hi-temp constructions.

4.8 Reassembling the valve

Provides detailed steps for cleaning, lubricating, and reassembling valve components.

5 TESTING THE VALVE

6 INSTALLING THE ACTUATOR

6.1 General

Advises using suitable mounting parts and couplings for actuator installation.

6.2 Installing the M-type manual gear operator

Details steps for installing the M-type manual gear operator, including adjustments.

6.3 Installing the B1 C-series actuator

Explains how to install B1C-series actuators, emphasizing correct alignment and avoiding force.

6.4 Installing the B1 J-series actuator

General guidance for installing B1J series spring-return actuators.

6.4.1 B1 J-type

Details installation for B1J type spring-return actuators, for spring-to-close operation.

6.4.2 B1 JA-type

Details installation for B1JA type spring-return actuators, for spring-to-open operation.

6.5 Installing other than Metso actuators

Notes Metso's non-responsibility for non-Metso actuators and compatibility requirements.

7 MALFUNCTIONS

8 TOOLS

9 ORDERING SPARE PARTS

10 EXPLODED VIEW AND PARTS LIST

11 DIMENSIONS AND WEIGHTS

12 TYPE CODING

Neles Metso T2 Series Specifications

General IconGeneral
TypeControl Unit
ManufacturerNeles Metso
Supply voltage24 VDC
EnclosureIP66
Communication protocolHART
Operating temperature-40°C to +85°C
SeriesT2 Series

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