Nelson N1500i User Manual

Name: Nelson N1500i
Brand: Nelson
Rating: 4 (1 reviews)

150 pages

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Stud welding unit N1500i

As of: Aug 12.2021

Manual part number: BE 1221

Tucker GmbH, Mail / Post: Max-Eyth-Str.1, 35394 Gießen, Germany

Stud welding unit N1500i

For Control Board Software 1.06 and higher

Operation and Service Manual

Table of Contents2
Introduction4
General4
Unit Description5
Welding Method6
Operational Sequence7
Welding Elements8
Ceramic Ferrules8
Material Combinations9
Technical Data11
Declaration of Conformity17
Safety at Work18
Safety Symbols18
Safety Notices19
Intended Use24
Guarantee and Liability25
Use of Original NELSON Spare Parts26
Copyright26
Delivery and Transport28
Extent of Delivery28
Packing and Dispatch28
Inspection of Incoming Materials28
Intermediate Range28
Storage28
Transport28
Operating Location29
Connection and Installation31
Installation Precautions31
Connection31
Arc Blowing Effect37
Connection Diagram Short-Cycle and Drawn Arc Welding40
Connection Diagram Shielding Gas41
Additional Cautions42
Control and Display Elements44
Front Panel Controls and Displays44
Operation47
Advice on Stud Welding47
Basic Procedure48
Weld Parameters48
Rating Charts62
N1500I Weld Cycle Timing65
Drop Time Variables68
Inspection and Testing of the Weld69
Weld Process Monitor73
Plunge Current76
Pulse Welding (in Main Current)78
Pulse Cleaning (During the Beginning of Main Arc Stage)79
Password Reset80
Demo Mode80
Cable Resistance Monitor80
Constant Energy80
Chuck Change Indicator81
Configuring the Stud Feed Interface to Act as a 'Weld Complete' Signal81
F Code F61 - Pulse Cleaning Contaminant to be Cleaned82
F Code F62 - Gun as Remote82
Code F63 - Pecker Mode82
F Code F64 - Fieldbus Selection82
F Code F65 - Weld Complete 24V Signal82
Function Codes83
Error Codes95
Weld Process Problems101
Maintenance105
Care and Cleaning105
Routine Maintenance106
Drawings and Parts Lists108
Explosion Drawing Final Assembly N1500I108
Chassis Sub ASM109
Front Panel Assembly114
Horizontal Panel Assembly116
Vertical Panel Sub Assembly118
Troubleshooting120
How to Use Troubleshooting Guide120
Problems / Possible Cause / Solution122
Welding Problems123
Wiring Diagram Nelweld N1500I145
Annex146
Disposal of the Nelweld N1500I146
Disposal in Accordance with the European Directive147
Abbreviations149
Literature150

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Nelson N1500i Specifications

General

Brand	Nelson
Model	N1500i
Category	Welding System
Language	English

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Table of Contents

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Nelson N1500i Specifications

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