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Nelson NCD+ 1000T User Manual

Nelson NCD+ 1000T
35 pages
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Part No. 729-110-038 Rev. 1.21 | May 2016 © 2014 Nelson Stud Welding, Inc. All Rights Reserved.
Operating the
Capacitor Discharge
NCD+ 1000T/1600T Stud Welding Unit
Operations Manual
(729-110-038)
For Software Version 1.06 and later
These instructions are for experienced
operators.
If you are not fully familiar with
the principles of operation and safe practices for arc welding equipment, we urge you to
read AWS SP -“Safe Practices” available from the American Welding Society. Do not
permit untrained persons to install, operate or maintain this equipment. Do
not
attempt to install or operate this equipment until you have read and fully
understand
these
instructions.
If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read the Safety section before
utilizing this equipment.
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Nelson NCD+ 1000T Specifications

General IconGeneral
BrandNelson
ModelNCD+ 1000T
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

Protect Yourself and Others

Guidelines for protecting yourself and others from welding hazards like noise, UV rays, and burns.

Fires and Explosions

Precautions to prevent fires and explosions caused by welding heat, slag, or sparks.

Electrical Shock Hazards

Warnings and procedures to prevent severe injury or death from electrical shock.

Electrical and Magnetic Fields

Information on potential health effects of EMF and how to minimize exposure.

Moving Parts Can Cause Injury

Warnings about hazards from moving parts, especially the fan.

Fumes and Gases

Hazards from fumes and gases and necessary ventilation precautions.

Eye Protection

Importance of eye protection against flying metal and sparks.

Hearing Protection

Risks of hearing damage from prolonged noise and need for protection.

Cylinder Handling Safety

Safety precautions for handling compressed gas cylinders to prevent injury.

Equipment Maintenance Safety

Safety guidelines for maintaining welding equipment to prevent injury or death.

Additional Safety Information

References to further safety publications for electric arc welding.

Connection and Installation

Installation Precautions

Guidelines for safe and stable installation of the welding unit.

Input Power Connection

Instructions for connecting the primary power input.

Gun Welding Cable Connection

How to connect the welding gun cable for proper polarity.

Gun Control Cable Connection

How to connect the control cable for gun operation signals.

Workpiece Ground Cable Connection

Instructions for connecting the workpiece ground cable.

Workpiece Connection

Guidelines for connecting ground terminals to the workpiece.

Technical Specifications

Technical specifications for NCD+ 1000T and 1600T models.

Mechanical Dimensions

Visual representation of the unit's dimensions and layout.

Control and Display Elements

Front Panel Controls

Overview of the front panel controls and displays.

Voltage Display Modes

Explanation of the voltage display screen indicators and status.

Stud Expert Mode

Mode for selecting welding parameters based on stud size, material, and process.

Process Monitor (PM)

Functionality for monitoring weld quality using teaching welds.

Teaching Welds Setup

Steps to set up teaching welds for the Process Monitor.

Setting Weld Tolerances

How to adjust tolerance settings within the Process Monitor.

Operating the Process Monitor

How to test and use the Process Monitor for weld quality.

Normal Operation

Powering Up the Unit

Steps to safely power on the welding unit.

Performing Welding Operations

Step-by-step guide to performing welding operations.

Understanding Error Codes

List of error codes and their corresponding solutions.

Weld Quality Visual Inspection

Visual indicators of weld quality and adjustment recommendations.

Welding Parameters

Contact Gun Parameters

Recommended settings for contact gun welding by stud size.

Auto-Gap Gun Parameters

Recommended settings for auto-gap gun welding by stud size.

Weld Setting Recommendations

How different weld setting changes affect weld results.

Parts List & Exploded View

NCD+ 1000T Parts List

List of spare parts for the NCD+ 1000T model.

NCD+ 1600T Parts List

List of spare parts for the NCD+ 1600T model.

Wiring Diagram

Unit Wiring Diagram

Schematic showing the electrical connections of the unit.

Wiring Diagram with Process Monitor

Schematic showing wiring, including Process Monitor connections.

Nelson NCD+ Welding Modes

Contact Mode Welding

Explanation of the contact mode welding process.

Auto-Gap Mode Welding

Explanation of the auto-gap mode welding process.

Contact Information

North America Sales Offices

Contact details for sales offices and warehouses in North America.

International Subsidiaries

Contact information for international subsidiaries.

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