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PRM 302D
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64 pages
Manual
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DINTRA TRANSMISSIES V
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www
.dintra.com - info@dintra.nl
DINTRA TRANSMISSIES V
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.
www
.dintra.com - info@dintra.nl
DINTRA TRANSMISSIES V
.O
.F
.
www
.dintra.com - info@dintra.nl
DINTRA TRANSMISSIES V
.O
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www
.dintra.com - info@dintra.nl
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- info@dintra.nl
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DINTRA TRANSMI
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1
3
Table of Contents
Main Page
General Information
3
Service Parts
4
Identification Plate
4
Contents
5
List of Illustrations
7
General Data
8
Specifications
8
Gear Ratios
8
Power Rating
8
Input Rotation
9
Output Rotation
9
Working Oil Pressure
9
Working Oil Temperature
9
Propeller Thrust
10
Output Flange
10
Installation Angle
10
Installation Details
10
Introduction
11
Construction
11
Gearcase
11
Gear Train
11
Gear Train - Angle Drive
12
Gear Train In-Line
12
Valve Block
12
Neutral Safety Switch
13
Oil Pump
13
Oil Pump Mounting
13
Operating System
14
Output Rotations
14
Hydraulic System
14
Gearbox Output Rotation
14
Lubrication
15
Hydraulic and Lubricating Oil Circuits
15
Approved Oils
16
Approved Lubricants
16
Installation
17
Checking the Engine Flywheel Housing
17
Checking the Engine Flywheel
17
Mounting the Gearbox to the Engine
18
Checking Engine Flywheel and Flywheel Housing
18
Oil Cooler
18
PRM302 Standard Gearbox
19
PRM302 with Power Take-Off
19
Gearbox and Engine Cooling Circuit
19
Oil Cooler Connections PRM302
19
Alignment of Propeller Shaft
21
Twin Installation
22
Propeller Rotation
22
Operation
23
Remote Control Operating System
23
First Time Usage
23
Drive Selection
24
Trailing
24
Emergency Operation
24
Routine Maintenance
25
Initial Maintenance
25
Daily Check
25
Fault Finding
26
Annual Checks
26
Winter Storage
26
Other Maintenance Operations
26
Servicing and Repairs
28
Removing the Transmission from the Boat
29
Removing the Input Shaft and Layshaft Assemblies
29
Servicing Input Shaft and Layshaft Assembly Components
30
Input Shaft Oil Seal
30
Drive End Bearing
30
Clutch Assembly
31
Drive Pinion
31
Rear End Bearing, Piston Rings and Feeder
31
Clutch Gear
32
Pinion Ring Fitting Procedure
32
Replacement of Input Shaft and Layshaft Assemblies
33
Servicing the Output Shaft Assembly
33
Shimming Procedures
34
To Re-Assemble the Output Shaft Assembly
34
Power Take-Off Unit
36
To Fit a P.T.O. Unit to an Existing Gearbox
36
To Repair an Existing P.T.O. Unit
36
8 Down-Angle Drive Unit
37
Retrofitting Unit to an Existing PRM 302 Gearbox
37
Replacement of Angle Drive Gears and Bearings
37
In-Line Gearboxes
39
In-Line Unit Removal
39
Inspection, Renewal and Shimming
39
In-Line Unit Rebuild
40
Tightening Torques
40
Spare Parts Ordering
41
Prm 302
43
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