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Newage PRM 301 - User Manual

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PRM
301
BY
NEWAGE
WORKSHOP
MANUAL
NEWAGE
NEWAGE
TRANSMISSIONS
LIMITED
Barlow Road, Coventry, CV2 2LD, Englan'H
1
Telephone:
(0203)
617141
Telex:
31333
Registered
in England, Reg. No.
345283
Registered
Office:
Barlow
Road,
Coventry
CV2
2LD,
England
301 M/85/1
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Summary

FORWARD

GENERAL INFORMATION

Basic operational advice for PRM gearboxes.

CLAIMS UNDER WARRANTY

Procedure for submitting warranty claims.

SERVICE PARTS

Information on ordering service parts.

IDENTIFICATION PLATE

Details on the gearbox identification plate.

PRM301 Cutaway Drawing

GENERAL DATA

Specifications

Gear ratios, power ratings, speeds, and rotations.

Applications Data

Application ratings for various vessel types and usage.

Installation Details

Dimensions and requirements for gearbox installation.

CONSTRUCTION

Gearcase

Description of the heavy-duty cast iron gearcase.

Gear Train

Explanation of input, layshaft, and output shaft assemblies.

Valve Block

Function and location of the main control valve block.

Oil Pump

Details of the gearbox's external oil pump.

OPERATING SYSTEM

Output Rotations

How engine and lever inputs determine output shaft rotation.

Hydraulic System

The operation of the oil pressure and control systems.

Approved Oils

List of lubricants recommended for PRM gearboxes.

INSTALLATION

General Installation

Key considerations for mounting and drive coupling.

Flywheel Housing Alignment

Procedures for checking flywheel housing accuracy.

Engine Flywheel Alignment

Procedures for checking engine flywheel accuracy.

Mounting Gearbox to Engine

Step-by-step process for attaching the gearbox to the engine.

Oil Cooler Installation

Requirements and methods for fitting an oil cooler.

Propeller Shaft Alignment

Ensuring proper alignment with the propeller shaft.

Remote Control Unit

Connecting and setting up remote control systems.

OPERATION

First-Time Usage

Initial steps before operating the gearbox.

Drive Selection

How to engage ahead, astern, and neutral.

Emergency Operation

Procedure for mechanical lock in ahead drive.

ROUTINE MAINTENANCE

Initial Maintenance (25 Hours)

First service after 25 hours of operation.

Daily Checks

Routine checks performed daily.

Annual Checks

Periodic checks performed annually.

Winter Storage

Procedures for storing the gearbox during winter.

FAULT FINDING

SERVICING AND REPAIRS

Valve Block Servicing

Steps for valve block inspection and repair.

Oil Pump Servicing

Steps for oil pump inspection and repair.

Removing Transmission from Boat

Procedure for detaching the gearbox from the vessel.

Removing Input;Layshaft Assemblies

Steps for removing shaft assemblies.

Input Shaft Oil Seal

Replacing the input shaft oil seal.

Drive End Bearing

Renewing the drive end bearing.

Clutch Assembly

Replacing the clutch assembly.

Clutch Gear

Fitting a new clutch gear.

Drive Pinion

Replacing drive pinions and ensuring correct ratio.

Non-Drive End Bearing

Servicing the non-drive end bearing.

Piston Rings and Feeder

Replacing piston rings and feeders.

Output Shaft Assembly Servicing

Front Bearing and Output Gear

Servicing the front bearing and output gear.

Rear Bearing and Oil Seal

Renewing the rear bearing and oil seal.

Re-assembling Output Shaft

Steps for re-assembling the output shaft.

Shimming Procedures

POWER TAKE-OFF UNIT

Fitting PTO Unit

Steps for fitting a PTO unit to a gearbox.

Repairing PTO Unit

Procedure for repairing an existing PTO unit.

8° DOWN-ANGLE DRIVE UNIT

Retrofitting Angle Drive

Instructions for retrofitting the angle drive unit.

Replacing Angle Drive Gears;Bearings

Procedure for replacing gears and bearings in the angle drive.

TIGHTENING TORQUES

SPARES PARTS LIST

Newage PRM 301 Specifications

General IconGeneral
BrandNewage
ModelPRM 301
CategoryMarine Equipment
LanguageEnglish

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