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NIFTYLIFT HR12LE MK2 - User Manual

NIFTYLIFT HR12LE MK2
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info@niftylift.com
.com
Heightrider
Operating & Safety Instructions
MODEL HR12 (SP34) SERIES
MK2
www.niftylift.com
e-mail: info@niftylift.com
Tel: +44 (0)1908 223456
Fax: +44 (0)1908 312733
M50512/02
Manufactured by:
Niftylift Limited
Chalkdell Drive
Shenley Wood
Milton Keynes
MK5 6GF
England
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Summary

HR12 MK2 EMERGENCY PROCEDURES

Emergency Stop

Procedure for stopping all machine movement immediately.

Recovery from Base Controls

Steps to restore operation using base controls.

Recovery from Cage Controls

Steps to restore operation using cage controls.

SIOPS

Procedures for Sustained Involuntary Operation Prevention System.

1 Introduction and General Information

1.1 FOREWORD

Introduction to the manual's purpose and importance.

1.2 SCOPE

Defines the manual's coverage and applicability.

1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES

Overview of the HR12 SP series features and capabilities.

1.4 GENERAL SPECIFICATION

Technical specifications for HR12 MK2 and HR12NE MK2 models.

1.5 IDENTIFICATION (UK PLATE)

Details on the machine's identification plate in the UK.

1.5 a IDENTIFICATION (USA PLATE)

Details on the machine's identification plate in the USA.

1.6 EC DECLARATION OF CONFORMITY (Typical)

Declaration of machine conformity to EU directives.

2 Safety

2.1 MANDATORY PRECAUTIONS

Essential safety rules and guidelines for operating the machine.

2.2 ENVIRONMENTAL LIMITATIONS

Operating temperature and environmental constraints for the machine.

2.3 NOISE AND VIBRATION

Information on noise and vibration levels during operation.

2.4 TEST REPORT

Details on machine testing procedures and standards compliance.

3 Preparation and Inspection

3.1 UNPACKING

Procedures for unpacking the machine upon delivery.

3.2 PREPARATION FOR USE

Steps to prepare the machine for operation before initial use.

3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES

Schedules for daily, weekly, and monthly safety checks.

3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)

List of placards and decals and their installation.

3.5 TORQUE REQUIREMENTS

Specified torque values for bolts and nuts.

4 Operation

4.1 CONTROL CIRCUIT COMPONENTS

Description of key electronic and control system components.

4.1.2 PLATFORM

Components and displays found on the platform control station.

4.1.3 FUSES

Location and types of fuses for the machine's electrical system.

4.2 GROUND CONTROL OPERATION

How to operate the machine from the ground control station.

4.2.2 OPERATION

Step-by-step guide for operating from ground controls.

4.3 PLATFORM CONTROL OPERATION

How to operate the machine from the platform control station.

4.3.2 DISPLAY SCREEN

Information displayed on the platform control screen.

4.3.3 INFORMATION ICONS

Explanation of warning and advisory icons on the display.

4.3.4 MENU SCREENS

Navigating through the machine's menu system for diagnostics.

4.3.5 OPERATION

General operating procedures from the platform controls.

4.3.6 SIOPST - LOAD SENSING CONSOLE

How the load sensing system prevents involuntary operation.

4.4 DRIVING CONTROLS

Instructions for operating the machine's drive and steering functions.

4.5 CAGE WEIGH SYSTEM

Information about the electronic load cell and its function.

4.6 BATTERIES AND CHARGING

Procedures for charging and maintaining machine batteries.

4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK

Guidelines for moving, storing, and preparing the machine.

4.7.2 TOWING

Procedure for towing the machine in an emergency.

4.7.3 CRANEAGE

Guidelines for lifting the machine using a crane.

4.7.4 STORAGE

Procedures for storing the machine when not in use.

4.7.5 SETTING TO WORK

Daily checks and procedures before putting the machine into service.

EMERGENCY PROCEDURES

Emergency Stop Function

Actions for immediate machine shutdown using emergency stops.

Machine Failure Recovery

Procedures for recovering the machine during power loss.

5 Emergency Controls

5.1 GENERAL

Importance of checking emergency controls daily.

5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR

Steps to take if the operator becomes incapacitated.

5.3 IN THE EVENT OF MACHINE FAILURE

Procedures for operating the machine during a failure.

5.4 INCIDENT NOTIFICATION

Requirement to report accidents and incidents to Niftylift.

6 Responsibilities

6.1 CHANGES IN OWNERSHIP

Seller's responsibility to notify Niftylift of ownership changes.

6.2 MANUAL OF RESPONSIBILITIES (USA only)

Operator's responsibilities as per ANSI/SIA 92.5 2006.

6.3 INSPECTION;SERVICE;PRE-HIRE CHECK LIST

Checklist for pre-hire inspection and service.

Appendix A

Application specific error codes

List of error codes and their descriptions and actions.

Appendix B

Safety Related Parts of the Control System (SRP;CS)

Details on safety related control system parts and their approval levels.

NIFTYLIFT HR12LE MK2 Specifications

General IconGeneral
Working Height12.2 m
Horizontal Outreach6.1 m
Lift Capacity200 kg
Power SourceElectric
Machine Height1.9 m
Gradeability25%
Tire TypeSolid

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