Ningbo SYIL X5 - User Manual

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NINGBO SYIL CNC MACHINE TOOLS CO., LTD

20# GAOFAN ROAD, YUYAO, ZHEJIANG PROVINCE

CHINA, 315406

SYIL X5

Original Manual - English

[COMPANY NAME] [Company address]

Main Page

Table of Contents3
Foreword16
Contacts16
Copyright17
Terminology/Glossary18
Table 1: Terminology18
Information for Use19
Important Safety Notice19
Definition of Users19
Operator (MSO 1)19
Setter (MSO 2)20
Service Trained Technician (MSO Service)20
Machine Description21
Intended Use21
Specifications21
Table 2: SYIL X5 Specifications21
Motor Spindle22
Figure 1: Spindle Motor Graphs22
Table 3: Spindle Motor Specification22
Th Axis23
Table of Power Requirements23
Standard Accessories23
Table 4: 4 Th Axis Specification23
Table 5: Power Requirements23
Optional Equipment24
Controller Systems24
Noise24
Figure 2: LNC M6800 Control Panel24
Figure 3: Syntec 22MA Control Panel24
Description of Main Components25
Standard Dimensions25
Machine25
Figure 4: Machine - Front View25
Figure 5: Machine - Side View26
Figure 6: Machine - Top View26
Spindle Model no TD30402027
Table27
Figure 7: Spindle27
Figure 8: Table - Top View and T Slot Detail27
Base28
Levelling Feet28
Figure 9: Base28
Figure 10: Levelling Feet Location on Base28
Coolant Tank29
BT30 Tool Holder29
Figure 11: Coolant Tank - Top View29
Figure 12: BT30 Tool Holder - Drawing29
Pull Stud30
Th Axis30
Figure 13: BT30 Pull Stud30
Figure 14: 4 Th Axis - Drawing30
Figure 15: 4 Th Axis - Detail a31
Figure 16: 4 Th Axis - Photo31
Enclosure32
Interlocked Door32
Figure 17: Machine Enclosure32
Figure 18: Interlocked Door32
Interlocked Door Switch33
Figure 19: Locking Switch Location33
Emergency Stop Button (E-Stop)34
Ningbo Syil Cnc Machine Tools Co., Ltd34
Figure 20: Emergency Stop Button34
Figure 21: Emergency Stop Button on Controller LNC M6800 (Left) and Syntec 22MA (Right)35
Controller/Control Panel36
Beacon Light/Signal Tower36
Figure 22: Controller/Control Panel36
Table 6: Beacon Light/Signal Tower36
Figure 23: Beacon Light/Signal Tower37
Figure 24: Location Beacon Light/Signal Tower37
Levelling Feet38
Coolant Tank38
Figure 25: Levelling Feet38
Figure 26: Coolant Pump Graphs38
Table 7: Coolant Tank Specifications38
Figure 27: Coolant Tank39
Figure 28: Coolant Tank - Drain Plug Detail39
Machine Body40
Automatic Tool Changer40
Figure 29: Machine Body40
Figure 30: Actuation Components of the ATC41
Electrical Enclosure42
Figure 31: Location Electrical Enclosure42
Lnc M680043
Figure 32: LNC M6800 Based Electrical Enclosure43
Syntec 22MA44
Figure 33: Syntec 22MA Based Electrical Enclosure44
TTC200 Tool Height Settler45
Figure 34: TTC20045
Air/Oil Panel46
Figure 35: Air/Oil Panel - Location46
Figure 36: Air/Oil Panel - Parts46
Safety47
Explanation of Safety Information47
Table 8: Explanation of Safety47
General Precautions48
Safety Function48
Fixed Guards48
Moveable Guards48
Emergency Stop Button48
Safety Labels and Decals48
Safety Decals List49
Table 9: Safety Decals49
Location of Signage53
Figure 37: Location of Signage - 153
Figure 38: Location of Signage - 254
Figure 39: Location of Signage - 355
List of Hazards56
Metal Cutting Fluids56
Ejected Objects57
Sharp Edges57
Potential Pinch Points57
Human Factors58
Heavy Objects58
Figure 40: How to Hold Tools58
Potential Energy/ Dropped Objects59
Air and Oil Pressure59
Rotating Elements59
Slips and Trips59
Noise60
Fire/Heat60
Electrical60
General Operating Procedures61
Ningbo Syil Cnc Machine Tools Co., Ltd61
Basic Precautions61
Adding Coolant to the Coolant Tank61
Figure 41: Remove Trays and Filters62
Figure 42: Stirring the Fluid62
Switching on and Starting63
Switching off and Powering down63
Figure 43: Typical Paint Stirrer63
Figure 44: Controller Power on Buttons on the LNC M6800 (Left) and the Syntec 22MA (Right)63
Warm-Up Procedure64
Figure 45: Controller Power on Buttons on the LNC M6800 (Left) and the Syntec 22MA (Right)64
Table 10: Spindle Warm up Procedure64
Spindle Care During Operation65
Spindle Air Curtain65
Operating the Machine65
Operating Modes for Controller LNC M680065
Figure 46: LNC M6800 Operating Mode Knob65
Referencing Mode (ZRN)66
Jog Mode (JOG)66
Incremental Jog Mode (INC JOG)66
Handwheel Mode (MPG)66
MDI or MDA Mode66
Auto Mode (MEM)67
Operating Modes for Controller Syntec 22MA67
Referencing Mode (HOME)67
Figure 47: Syntec 22MA Operating Mode Keys67
Jog Mode (JOG)68
Handwheel Mode (MPG)68
Manual Data Input (MDI)68
Auto Mode (AUTO)69
Use the Feed Rate Override Switches69
Figure 48: Feed Rate and Rapid Speed Override Selectors on the (Left) LNC M6800 and (Right) Syntec 22MA Control69
Setting up Tools70
Manually Moving the Axes70
Figure 49: BT30 Tightening Fixture70
Loading Tools into the ATC71
Loading Method 171
Figure 50: Tool Installation Location on the Tool Changer71
Loading Method 272
Measuring Tools72
LNC M6800 -Measuring Tools Automatically72
Figure 51: Spring Loaded Tool Fork72
Syntec 22MA -Measuring Tools Automatically73
Figure 52: ATM Screen73
Figure 53: SYNTEC Tool Setting Screen73
Setting Tool Numbers and Location in the Tool Changer74
LNC M6800 -Tool Number and Location74
Figure 54:Maintenance Button74
Syntec 22MA -Tool Number and Location75
LNC M6800 -Setting the WCS Location75
Figure 55:MG and Tool no Table75
Syntec 22MA -Setting the WCS Location76
Adding/Removing the 4 Th Axis76
Re-Installing the 4 Th Axis76
LNC M6800 -Removing the 4 Th Axis76
Figure 56:Workpiece Coordinate Page76
Figure 57: Axis Base Screen for Removing the 477
Figure 58: Threaded Ring77
Figure 59: Section through the Enclosure- Location of the78
Figure 60: Air Line Socket78
LNC M6800 -Replacing the 4 Th Axis79
Syntec 22MA Controller - Removing the 4 Th Axis79
Figure 61: Dust Cover79
Figure 62: Change Parameters2480
Syntec 22MA Controller - Replacing the 4 Th Axis81
Figure 63: Connect Motor to Driver81
Figure 64: Change Parameters2481
Figure 65: Controller May Display Warnings after Being Restarted82
Figure 66: Reset Home Point82
Work Holding Devices83
Cleaning Instructions83
Machine83
Figure 67: Reset Home Point83
Coolant Tank84
Figure 68 Coolant Tank84
Figure 69 Removing Mesh Filters85
Programming the Machine86
Connecting the Machine to the Local Network86
List of Custom Macros and Functions86
Controller LNC M680086
Table 11: LNC M6800 Macros86
Controller Syntec 22MA87
Table 12: Syntec 22MA Macros87
Preparation88
Site Preparation88
Minimum Space Needed88
Figure 70: Ideal Distance Around the Machine88
Installation Site Requirements89
Figure 71: Absolute Minimum Distance from a Wall89
Environmental Requirements90
Foundation Requirements90
Table 13: Environmental Requirements90
Electrical Service Requirements91
Power and Voltage Requirements91
Figure 72: Levelling Feet Distance and Base Diameter91
Transformer Requirements92
Machine Grounding92
Compressed Air Requirements92
Transport of the Machine92
General Precautions92
Dimensions, Mass, and Centre of Gravity93
Shipping Arrangements93
Offloading the Lorry and Seating the Machine93
Table 14: Machine Dimensions93
Installation95
Steps Overview95
Consumables Required During Installation and Commissioning95
Disassembly of the Crate95
How to Disassemble the Crate96
Ningbo Syil Cnc Machine Tools Co., Ltd96
Inspect the Machine for Damage96
Removing Machine from the Steel Pallet96
Preparation96
Releasing the Machine from the Pallet96
Safe Lifting of the Machine off the Pallet97
Lifting with a Forklift97
Figure 73: Removing the Nuts97
Installing the Feet98
Figure 74: Machine Centre of Gravity - Forklift98
Fitting through Low Doors99
Figure 75: Installing the Feet99
Test the Coolant Tray for Water Tightness100
Figure 76: Cable Chain and Screws Location100
Connect the Coolant Hoses and Pump101
Figure 77: Pump and Coolant Tank Connections101
Connecting the Air Supply102
Air and Consumables Required102
Connecting Power102
Figure 78: Air Inlet and Filter102
Pre-Power on Checks103
Figure 79: Isolator Switch and Power Terminal Block103
Figure 80: Power Inlet Terminal with Crimp Connectors on the Cables103
First Power on104
Checking Phase Rotation104
Figure 81: CNC on Button on the LNC M6800 (Left) and the Syntec 22MA (Right)104
Clean the Machine105
Check Lubrication Circuit105
Figure 82: Rotation of the Pump105
Figure 83: Automatic Oil Lubrication Pump106
Levelling after Seating107
Figure 84: Precision Level107
First Spindle Run : Run-In108
Take a Controller Back up108
Lnc M6800108
Table 15: First Spindle Run Program108
Figure 85: Login User 7109
Figure 86: Control Network Setting109
Figure 87: Creating New Backup Folder110
Figure 88: Creating New Backup Folder110
Syntec 22MA111
Figure 89: Select All Lines for a more Complete Line for Line Archive111
Figure 90: Backup Softkey Location on the Syntec 22MA111
Maintenance112
Lockout - Tagout112
Lockout Procedures and Indicators112
Figure 91:Main Isolator Switch112
Lubrication113
Recommended Maintenance113
Daily113
Prework113
Table 16: Daily Prework and Maintenance113
After Work114
Weekly114
Prework114
Table 17: Daily Afterwork and Maintenance114
Table 18: Weekly Prework and Maintenance114
After Work115
Monthly115
Annually115
Ningbo Syil Cnc Machine Tools Co., Ltd115
Table 19: Weekly Afterwork and Maintenance115
Table 20: Monthly Maintenance115
Table 21: Annual Maintenance115
Common Service and Maintenance Tasks116
Levelling116
Rehoming the Tool Changer116
Table 22: Routine Levelling116
Lnc M6800117
Syntec 22MA117
Resetting the Home Position of Axes and Spindle Orientation118
Finding the Physical Locations of Home118
Figure 92: Location of Home in the X and y Directions118
Figure 93: Tool Changer Alignment Tool119
LNC M6800 -Resetting the Home Position of the Axes120
Figure 94: Gap between the Taper and Flange Portions of the Tool Changer Alignment Tool at Z Home120
Figure 95: Resetting Home Positioning - 1121
Figure 96: Resetting Home Positioning - 2121
Figure 97: Resetting the Absolute Encoder Position122
Figure 98: Adjusting the Soft Limits for each Axis122
Syntec 22MA - Resetting the Home Position of the Axes123
Figure 99: Resetting Home Positioning - 5123
Figure 100: Resetting Home Positioning - 6123
Figure 101: Logging in124
Figure 102: Serial Tuning124
Figure 103: Normal Axis125
Figure 104: Set Abs Home125
Setting the Spindle Orientation126
LNC M6800 -Resetting Spindle Orientation126
Figure 105: Set Machine Home126
Figure 106: Setting Correct Spindle Position127
Figure 107: Displaying C0.26 Value127
Figure 108: Log in as User 5128
Figure 109: Displaying Row Number 8145128
Syntec 22MA - Resetting Spindle Orientation129
Figure 110: Setting Correct Spindle Position129
Figure 111: Spindle Current Position no 028129
Z Axis Physical Home Position130
Figure 112: Logging in130
Figure 113: Input Spindle Position130
Recovering after a Crash131
LNC M6800 -Recovering from a Z Axis Crash131
Figure 114: Tool Login Table132
Figure 115: Tool Login Table133
Figure 116: Setting Value at Row 8,000.2133
Syntec 22MA - Resetting the Home Position of the Axes134
Figure 117: Z Set Is Green134
Figure 118: Setting Z Value at Row Number 2803134
Figure 119: Row 3209135
Figure 120: Normal Axes135
Figure 121: Set Abs Home136
Figure 122: Set Machine Home136
Changing the Memory Batteries137
Battery Locations137
Lnc M6800137
Syntec 22MA137
Figure 123: Location of Batteries of the LNC M6800 Based Systems137
Battery Replacement Procedure138
Other Maintenance Tasks138
Figure 124:Location of the Batteries of SNTEC 22MA Systems138
Figure 125: 3 D-Cell Batteries138
Troubleshooting139
Table 23: Troubleshooting139
Machine Alarm Codes141
Storage142
Packed Machine142
Bare Machine142
Schematic Diagrams143
Coolant Circuit143
Lubrication Circuit143
Figure 126: Coolant Circuit143
Figure 127: Lubrication Circuit143
Pneumatic Circuit144
Figure 128: Pneumatic Circuit Diagram144
Electrical Diagrams145
Figure 129: 380 V Circuit145
Figure 130: 220 V Circuit146
Figure 131: System Circuit147
Figure 132: Driver Circuit148
Figure 133: Input Signal Circuit149
Figure 134: Output Signal Circuit150
Figure 135: 4 Th Axis Circuit151
Statement of Warranty152
Limited Warranty Certificate Covering All SYIL CNC Machine Tools and Associated Accessories152
Limited Warranty Coverage152
Repair or Replacement Only152
Disclaimer of Warranty152
Limits and Exclusions of Warranty152
Limitation of Liability and Damages153
Entire Agreement153
Transferability154
Miscellaneous154
Appendix155
Recommended Torque155
Table 24: Recommended Torque Values155
Appendix II- Installation Checklist156
Appendix III-Parts List161
Parts List161
Toolbox161
Figure 136: Toolbox161
Appendix IV - Declaration of Conformity162
Notes163

Brand	Ningbo
Model	SYIL X5
Category	Industrial Equipment
Language	English

Ningbo SYIL X5 - User Manual

Table of Contents

Ningbo SYIL X5 Specifications