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Nipro SURDIAL Service Manual
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SERVICE MANUAL
SINGLE PATIENT DIALYSIS MACHINE
SURDIAL
Manufacturer
NIPRO CORPORATION
3-9-3, Honjo-Nishi, Kita-K
u, OSAKA 531-8510, JAPAN
PHONE
+81-6-6372-2331
/
FAX
+81-6-6371-7422
Version
No.0R2135-1105
2
Table of Contents
Default Chapter
5
Safety Precautions
5
Table of Contents
9
1 Application
17
2 Contraindication
19
3 Precautions
21
4 Symbol for Safety
23
5 Flow Chart
25
Fluid and Blood Lines
27
Flow Chart
27
List of Input Components
29
List of Output Components
30
List of Other Components
31
6 Disassembling and Replacement
33
Input Components
35
A Type
35
Conductivity Cell Assy (CD)
35
B Type
36
C Type
37
D Type
38
Conductivity Cell Assy and Temperature Sensor Assy
39
Dialysate Pressure Sensor Assy (PD)
41
Dialysate Pressure Sensor Assy (TYPE I)
41
Dialysate Pressure Assy (TYPE II: a Type)
42
Dialysate Pressure Assy (TYPE II: B Type)
43
Blood Leak Sensor Assy (BLD)
45
Blood Leak Sensor Assy (TYPE I: RK-GR1)
45
Blood Leak Sensor Assy (TYPE II: RK-GR2)
46
Blood Leak Sensor Assy (TYPE II: BLD-01)
47
Pressure SW: AW-3200-63-A (PS)
49
Temperature Sensor Assy (T)
51
Pt-Hst-1000
51
Pt100-Hsta-900
52
Air Bubble Detector Assy (BD)
53
Output Components
55
Av-3202-318-Sc (V2/V3/V12/V13/V14 (V17))
55
Two Way Electromagnetic Valve
55
Type I: Av-3202-63-S (V4/V11)
57
Type II: Svb-2B
58
Type II: Sv2-322-S
59
A Type: AV-3202-63-SH
61
B Type: SAV-3202-33-SB
62
C Type: SV2-322-S
63
Three Way Electromagnetic Valve: AV-3302-63-S (V5/V6/V7/V8/V9)
65
Bellowphragm Pump: VCP-60 (Vpa / Vpb)
67
Sensor Guide Rod: Pin Type 1
67
Sensor Guide Rod: Plane Type
68
Sensor Guide Rod: Pin Type 2
69
Sensor Guide Rod: Pin Type 3
70
Compatibility
71
Distinction of VP Type
71
Distinction Type of VP by Serial Number of Machine
71
Reference for Bellowphragm Pump
71
Blood Pump Assy (BP / BPC)
73
M3 Type
74
M4 Type
75
Gear Pump Assy (P1/P2)
77
TYPE I: Micro Gear Pump
77
TYPE II: Magnet Gear Pump (Normal Type)
79
TYPE II: Magnet Gear Pump (a Type)
81
How to Verify the Type of Magnet Gear Pump
83
Maintenance
83
Reference for Gear Pump
83
Serial Numbers
83
Venous Clamp Assy (CLV)
85
Syringe Pump Assy (SP)
87
Other Components
89
Deaeration Tank Assy (AS1)
89
A Type
89
Deaeration Tank Assy (B Type)
90
Deaeration Tank Assy (AS2)
91
Buffer Tank W Assy (BTW)
93
Buffer Tank D Assy (BTD1 / BTD2)
95
Check Valve (C1/C2)
97
#919342300041(Ac-2200-55-S) (C1)
97
Dialysate Check Valve (C1)
97
Ac-2200-53-S (C2)
98
Bellowphragm Check Valve (C2)
98
Ac-4200-53-A (C2)
99
GVS Filter
101
PP Body Type
101
Supply Water Filter (F)
101
Coupler Line Filter (F7)
102
A Type
103
Flow Meter Assy (FM / FS)
103
B Type
104
C Type
105
Reducing Valve Assy (PR)
107
Er0883Zss8/Rw83
107
Er0884Zbs8
108
Relief Valve (RV1/RV2/RV3/RV4)
109
Relief Valve 3: AC-3200-63H-T (RV3)
110
Ac-4200-53-S (Rv4)
111
Relief Valve 4 (AC-4200-53-S)
111
Ac-4200-53-Sa (Rv4)
112
Sampling Port Assy (SL)
113
Chamber Assy (Vca / Vcb)
115
Chamber Assy (Overall)
115
Chamber Assy (Viscous Chamber)
117
Concentrate Tank Connectors
119
Black Socket Type
119
Concentrate Tank Connector (for a and B Concentrates)
119
Red/ Blue Socket Type (Separated Hose Port Type)
120
Red/ Blue Socket Type (One-Piece Hose Port Type)
121
Concentrate Tank Connector (for Disinfectant Concentrate)
122
Rinse Port No.1 (for a and B Concentrates)
123
Rinse Port No.2 (for a and B Concentrates)
124
Rinse Port No.3 (for a and B Concentrates)
125
Rinse Port (for Disinfectant Concentrate)
126
Coupler Assy
127
Coupler Assy (a Type)
127
Coupler Assy (B Type)
128
Needle Valve (NV1 / NV2)
129
Am-1200-55A
129
Sas-08001
130
Piping Parts
131
7 Construction of Electrical Part
133
Components of Electrical Part
135
Components at Upper Part of Electrical Part
135
Component at Lower Part of Electrical Part
135
Placement of Electrical Part at Machine
136
Type I
136
TYPE II Placement of Electrical Part
137
Components at Left Side in Electrical POWER BOX
138
Components at Right Side in Electrical POWER BOX
139
Connection, Replacement and Adjustment
141
Operation Panel Sheet
143
General Description and Application
143
Disconnection of Flexible Cord
144
Operation Panel Board
145
LCD Module
147
Bubble Sensor Board
149
SBY0160 Board
149
SBY0205 Board
150
Bubble Sensor Board (SBY0205)
150
Dialysate Pressure Sensor Board
151
Type I
151
Dialysate Pressure Sensor Board (TYPE II: a Type)
153
Dialysate Pressure Sensor Board (TYPE II: B Type)
154
Main Board
155
The Way of Distinction Board
157
Attachment of ROM
158
Venous and Arterial Pressure Sensor Boards
159
DSUB Board
161
Buzzer Board: SBY0162 Board / SBY0267 Board
163
Sub-Board
165
SBY0157 Board / SBY0163 Board
165
Two Types of Sub-Board
167
Fuse
168
SBY0270 Board
169
DC+5V, ±12V Power Supply
173
DC+5V, ±12V Switching Regulator
173
Swt30-522
173
SWT30-522Kai
173
Distinction of Switching Regulator
174
DC+5V, ±12V Switching Regulator (LDC30F-1-G/LDC30F-1-Gkai)
175
Ldc30F-1-G
175
LDC30F-1-Gkai
175
DC+5V, ±12V Converter Board SBY0254
177
DC+24V Switching Regulator
179
Pley24Hsz-C
179
Switching Input Voltage
181
Zws150Paf-24/J
182
DC+24V Switching Regulator (ZWS150PAF-24/J)
182
Cme150-24
184
Operation Panel Board, Main Board, Sub-Board
187
Distinction Among Connectors
187
Distinction Among Operation Panel Boards
188
Distinction Among Main Boards
188
Distinction Among Sub Boards
189
Connection of Harness and Board
190
VR Board: SBY0268 Board
191
Fuse
193
Fuse Holder
194
9 Maintenance Modes
195
Maintenance Modes
195
Display
197
Screen Flow
197
Maintenance Modes
199
ROM before Ver.2.40
199
ROM after Ver.3.00
201
Maintenance Mode Menu Screen
203
Maintenance Mode 1 Screen
205
ROM before Ver.2.40
205
ROM after Ver.3.00
206
Maintenance Mode 2 Screen
207
Maintenance Mode 3 Screen
209
Maintenance Mode 4 Screen
211
Maintenance Mode 5 Screen
213
When Dialysis Mode BC1 or BC2 Is Set
213
When Dialysis Mode AC Is Set
214
Maintenance Mode 6 Screen
215
ROM before Ver.3.70
216
ROM after Ver.3.84
218
Maintenance Mode 7 Screen
221
ROM before Ver.2.40
222
ROM after Ver.3.00
223
Maintenance Mode 8 Screen
225
ROM before Ver.2.40
226
Input Screen
227
Monitor Screen
227
Zero Cleared Screen
227
ROM after Ver.3.00
227
Maintenance Mode 9 Screen
229
Maintenance Mode 10 Screen
231
10 Adjustment
233
Measurement of Chamber Capacity and Adjustment of Silicone Volume
235
Adjustment of Silicone Oil Volume
237
Adjustment of Venous and Arterial Pressure Sensors
239
Adjustment of Arterial Pressure Sensor (Option)
240
Adjustment Dialysate Pressure Sensor
241
Type I
241
Adjustment of Dialysate Pressure Sensor
242
Adjustment Dialysate Pressure Sensor
243
Dialysate Pressure Assy
243
Adjustment of PD Offset
245
Adjustment of Temperature Sensor
247
Connection to Resistor for Calibration
247
Main Board and Terminal Bed TM1
247
Adjustment of Pressure SW
249
Adjustment of Blood Leak Sensor
251
Type I: Rk-Gr1
251
Type II: Rk-Gr2
253
Zero Revision of Blood Leak Detector
253
Check of Accuracy of Blood Leak Sensor Using Pseudo Filter
254
Pseudo Filter
254
Removed Method of Cartridge
254
Type II: Bld-01
255
Blood Leak Sensor BLD-01 Front View
255
Zero Offset of Blood Leak Sensor
255
Checking through Pseudo Blood Leak Filter
256
Dismounting of Cartridge
256
Outline of Cartridge
256
Adjustment of Blood Leak Sensor
257
Adjustment of Reducing Valve
259
Connection of Reducing Valve to Manometer
259
Adjustment of Priming End Pressure
261
Connection of Manometer
261
Adjustment of Closed Circuit Pressure
263
Adjustment of Priming Flow Rate
265
Adjustment by Flow Meter
265
Adjustment by Discharge Flow Time
266
Adjustment of Bypass Flow Rate
269
Correct and Incorrect Conditions of Pinch Cock 1 (PC1)
269
Adjustment by Water Head Pressure
271
Adjustment of Gaps between Housing and Rotor Rollers of Blood Pump
271
Adjustment Using Syringe and Manometer
272
Adjustment of Blood Pump Flow Rate
273
In Case of You Use Standard Rolling Tube (Φ8×Φ12Mm)
273
In Case of You Use Small Rolling Tube (Φ6.35×Φ9.75Mm)
274
Leak Test and Gap Adjustment of Clamp
275
Leak Test of Clamp
275
Test Setup for Clamp Leak Test
275
Gap Adjustment of Clamp
276
Adjustment of Bubble Sensor
277
SBY0160 Board
277
SBY0205 Board
278
Adjustment of Output Level
279
Adjustment of Conductivity and Concentration
281
Adjusting and Calibrating Process
281
Selection of Dialysis Mode to be Adjusted
282
Input of Concentration Data
283
Input of Data of Acetate Concentrate
284
Adjustment of Dilution Ratio
285
Adjustment of Dilution Ratio of Bicarbonate B Concentrate
286
Adjustment of Dilution Ratio of Acetate Concentrate
287
Calibration of Indicated Conductivity and Concentration
288
Adjustment of Contrast
289
Adjustment of Gas Purge Pressure
291
Adjustment of Pinch Cock
291
Adjustment of Flashing Volume in Concentrate Line
293
Confirmation of Flushing Volume
293
Adjustment of Flushing Volume
294
Adjustment of Priming Volume in Concentrate Line
295
Confirmation of Priming Volume
295
Adjustment of Priming Volume
296
Adjustment of Syringe Pump Infusion Flow
297
Adjustment of Overload Detection on Syringe Pump Assy When Other than Nipro Syringe Used
299
Adjustment of Conductivity Sensor
301
11 Dip Switches
303
Operation of Dip Sw's
305
Main Board and Dip Sw’s
305
Functions of Dip Sw's
307
Dip SW2
307
Dip SW3
307
ROM before Ver.2.40
307
ROM after Ver.3.00
308
ROM after Ver.3.93
309
ROM after Ver.4.41
310
12 Various Data
313
Loaded CPU and ROM
315
Wiring in POWER Box
317
Electrical Power Box
317
Distinction Among Electrical Power Boxes
317
Wiring in POWER BOX a Type
319
Wiring in POWER BOX B Type
320
Wiring in POWER BOX C Type
321
Wiring in POWER BOX D Type
322
Record Sheet of Setting Value
323
ROM before Ver.2.40
324
ROM after Ver.3.00
326
ROM after Ver.3.30
328
ROM after Ver.3.84
330
ROM after Ver.4.41
332
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Nipro SURDIAL Specifications
General
Type
Hemodialysis Machine
User Interface
Touch screen
Manufacturer
Nipro
UF Rate
0-4000 mL/hr
Power Supply
AC100-240V 50/60Hz
Ultrafiltration Control
Volumetric
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