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Nissan 200SX S13 series User Manual

Nissan 200SX S13 series
501 pages
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FOREWORD
This manual contains maintenance and repair procedures for Nissan
200SX, model
S13
series.
In order to assure your safety and the efficient functioning of the
vehicle, this manual shouId be read thoroughly. It is especially impor-
tant that the PRECAUTIONS in the GI section be completely under"
stood before starting any repair task.
All information in this manual is based on the latest product informa-
tion at the time of publication. The right is reserved to make changes in
specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both th-esafety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and
the tools and parts available. Accordingly, anyone using service proce-
dures, tools or parts which are not specifically recommended by
NISSAN must first completely satisfy himself that neither his safety
nor the vehicle's safety will be jeopardized by the service method
selected.
•••••
•.,;". NISSAN MOTOR CO.,LTD.
Overseas Senice Department
Tokyo,Japan
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Nissan 200SX S13 series Specifications

General IconGeneral
BrandNissan
Model200SX S13 series
CategoryAutomobile
LanguageEnglish

Summary

FOREWORD

GENERAL INFORMATION SECTION GI

PRECAUTIONS

Observe safety precautions to ensure safe and proper servicing.

HOW TO USE THIS MANUAL

Guidance on understanding manual conventions like units, trouble diagnoses, and safety captions.

HOW TO READ WIRING DIAGRAMS

Explanation of symbols, abbreviations, wire color coding, and location numbers.

HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES

Guidance on using flow charts effectively for diagnosing problems.

IDENTIFICATION INFORMATION

Model Variation

Details on different model variations based on destination, body, engine, and drive type.

VEHICLE IDENTIFICATION NUMBER (Chassis number)

Explanation of VIN prefix and suffix designations for identification.

AUTOMATIC TRANSMISSION SECTION AT

PRECAUTIONS

Service notices and precautions for handling transmission components safely and accurately.

A/T CONTROL DIAGRAM

Electrical control chart and mechanical operation table for the automatic transmission.

TROUBLE DIAGNOSES

Contents and diagnostic procedures for identifying and resolving automatic transmission issues.

BODY SECTION BF

GENERAL SERVICING

Precautions and procedures for general body servicing and handling clips/fasteners.

DOOR

Procedures for door and door lock adjustment, power window regulator, and main switch.

INSTRUMENT PANEL

Details on removing and installing instrument panel components like defroster grille and combination meter.

INTERIOR AND EXTERIOR

Procedures for interior trim removal and exterior component installation like molding and weatherstrips.

WINDSHIELD AND WINDOWS

Procedures for windshield and back door window removal, installation, and sealant application.

BODY ALIGNMENT

Measurement points and procedures for engine compartment and underbody alignment.

ENGINE MECHANICAL SECTION EM

PREPARATION

Lists specialized tools required for engine overhaul and component replacement.

OIL PAN

Procedure for oil pan installation, including gasket application and tightening torque.

TIMING BELT

Detailed steps for timing belt removal, inspection, and installation.

CYLINDER HEAD

Procedures for cylinder head assembly, including camshaft installation and timing belt tensioner.

TURBOCHARGER

Inspection procedures for turbocharger based on engine power issues.

ENGINE REMOVAL

Safety precautions and procedures for removing the engine and transmission.

CYLINDER BLOCK

Details on cylinder block inspection, including piston ring end gap, rod bend, and distortion.

SERVICE DATA AND SPECIFICATIONS (S.D.S.)

General Specifications

Basic engine specifications like displacement, bore, stroke, and firing order.

PERIODIC MAINTENANCE (Except for Europe)

Normal and severe driving condition maintenance schedules for European models.

PERIODIC MAINTENANCE (For Europe except U.K.)

Maintenance schedules for European models excluding UK.

PERIODIC MAINTENANCE (For U.K.)

Maintenance schedules specific to UK models under normal and severe conditions.

ENGINE MAINTENANCE

Procedures for changing engine coolant, checking hoses, and inspecting the radiator cap.

CHASSIS AND BODY MAINTENANCE

Maintenance procedures for clutch, transmission fluid, brake system, and steering components.

MANUAL TRANSMISSION SECTION MT

PREPARATION

Lists specialized tools for manual transmission service, including pullers and drifts.

REMOVAL AND INSTALLATION

Procedures for removing and installing the transmission, including torque specifications.

MAJOR OVERHAUL

Detailed breakdown of gear components and their assembly.

DISASSEMBLY

Steps for disassembling shift control components and gear assemblies.

INSPECTION

Inspection procedures for shift control components, gears, shafts, and synchronizers.

ASSEMBLY

Procedures for assembling gear components, including sub-gear and counter drive gear.

SERVICE DATA AND SPECIFICATIONS (S.D.S.)

Specifications for counter drive gear, available shims, and bearing data.

REAR AXLE & REAR SUSPENSION SECTION RA

PRECAUTIONS AND PREPARATION

Safety precautions and lists special service tools for rear axle and suspension service.

REAR AXLE AND REAR SUSPENSION

Exploded view of rear axle and suspension components with torque specifications.

CHECK AND ADJUSTMENT - On-vehicle

Procedures for checking and adjusting rear wheel bearing, alignment, and toe-in.

REAR AXLE - Wheel Hub and Axle Housing

Removal and installation procedures for wheel hub and axle housing components.

REAR AXLE - Drive Shaft

Procedures for drive shaft removal, inspection, and installation.

REAR SUSPENSION - Coil Spring and Shock Absorber

Procedures for removal, disassembly, inspection, and assembly of coil springs and shock absorbers.

REAR SUSPENSION - Stabilizer Bar

Procedures for removal, inspection, and installation of the stabilizer bar and its components.

REAR SUSPENSION - Multi-link and Lower Ball Joint

Procedures for removing/installing suspension members and inspecting ball joints.

SERVICE DATA AND SPECIFICATIONS (S.D.S.)

Specifications for wheel alignment, wheel runout, and lower ball joint.

STEERING SYSTEM SECTION ST

PRECAUTIONS

General precautions for disassembly, cleaning, and assembly of steering components.

PREPARATION

Lists commercial service tools for steering system maintenance.

ON-VEHICLE INSPECTION

Checks for steering wheel play, neutral position, and turning angle.

STEERING WHEEL AND STEERING COLUMN

Procedures for removing the steering wheel and inspecting/disassembling the steering column.

POWER STEERING GEAR AND LINKAGE (Model PR24SC and PR26SC)

Repair procedures for oil leaks, disassembly, assembly, and adjustment of the power steering system.

POWER STEERING OIL PUMP

Disassembly, inspection, and assembly procedures for the power steering oil pump.

SERVICE DATA AND SPECIFICATIONS (S.D.S.)

Specifications for steering system components like gear type, column length, and ball joint measurements.

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