ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
KA24DE
ENGINE LUBRICATION SYSTEM..................................3
Precautions..................................................................3
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
″AIR BAG″ AND ″SEAT BELT PRE-TENSIONER″
.........3
LIQUID GASKET APPLICATION PROCEDURE
............3
Preparation ..................................................................4
SPECIAL SERVICE TOOLS
........................................4
Lubrication Circuit........................................................5
Oil Pressure Check......................................................6
Oil Pump......................................................................6
REMOVAL AND INSTALLATION
.................................6
REGULATOR VALVE INSPECTION
............................7
OIL FILTER
...............................................................7
OIL PUMP INSPECTION
............................................7
Service Data and Specifications (SDS).......................8
OIL PRESSURE CHECK
............................................8
REGULATOR VALVE
.................................................8
OIL PUMP
.................................................................8
ENGINE COOLING SYSTEM..........................................9
Precautions..................................................................9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
″AIR BAG″ AND ″SEAT BELT PRE-TENSIONER″
.........9
LIQUID GASKET APPLICATION PROCEDURE
............9
Preparation ................................................................10
SPECIAL SERVICE TOOLS
......................................10
Cooling Circuit ...........................................................10
System Check............................................................11
CHECKING COOLING SYSTEM HOSES
...................11
CHECKING RADIATOR
............................................11
CHECKING COOLING SYSTEM FOR LEAKS
............11
CHECKING RADIATOR CAP
....................................12
Water Pump...............................................................12
REMOVAL
...............................................................12
INSPECTION
...........................................................12
INSTALLATION
........................................................13
Thermostat.................................................................13
REMOVAL
...............................................................13
INSPECTION
...........................................................13
INSTALLATION
........................................................13
Radiator .....................................................................14
REMOVAL AND INSTALLATION
...............................14
COMPONENTS
.......................................................15
INSPECTION
...........................................................15
Cooling Fan (Crankshaft driven) ...............................16
REMOVAL AND INSTALLATION
...............................16
INSPECTION
...........................................................16
Refilling Engine Coolant ............................................16
Overheating Cause Analysis .....................................17
Service Data and Specifications (SDS).....................18
THERMOSTAT
........................................................18
RADIATOR
..............................................................18
VG33E AND VG33ER
ENGINE LUBRICATION SYSTEM................................19
Precautions................................................................19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
″AIR BAG″ AND ″SEAT BELT PRE-TENSIONER″
.......19
LIQUID GASKET APPLICATION PROCEDURE
..........19
Preparation ................................................................20
SPECIAL SERVICE TOOLS
......................................20
Lubrication Circuit......................................................20
Oil Pressure Check....................................................21
Oil Pump....................................................................21
REMOVAL AND INSTALLATION
...............................21
DISASSEMBLY AND ASSEMBLY
..............................22
INSPECTION
...........................................................23
REGULATOR VALVE INSPECTION
..........................23
OIL FILTER
.............................................................23
OIL FILTER BRACKET
.............................................24
Service Data and Specifications (SDS).....................25
OIL PRESSURE CHECK
..........................................25
REGULATOR VALVE
...............................................25
OIL PUMP
...............................................................25
ENGINE COOLING SYSTEM........................................26
Precautions................................................................26
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
″AIR BAG″ AND ″SEAT BELT PRE-TENSIONER″
.......26
LIQUID GASKET APPLICATION PROCEDURE
..........26
Preparation ................................................................27
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TF
PD
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SU
BR
ST
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BT
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SC
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IDX