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Nissan Xterra 2002 - User Manual

Nissan Xterra 2002
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ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
KA24DE
ENGINE LUBRICATION SYSTEM..................................3
Precautions..................................................................3
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG AND SEAT BELT PRE-TENSIONER
.........3
LIQUID GASKET APPLICATION PROCEDURE
............3
Preparation ..................................................................4
SPECIAL SERVICE TOOLS
........................................4
Lubrication Circuit........................................................5
Oil Pressure Check......................................................6
Oil Pump......................................................................6
REMOVAL AND INSTALLATION
.................................6
REGULATOR VALVE INSPECTION
............................7
OIL FILTER
...............................................................7
OIL PUMP INSPECTION
............................................7
Service Data and Specifications (SDS).......................8
OIL PRESSURE CHECK
............................................8
REGULATOR VALVE
.................................................8
OIL PUMP
.................................................................8
ENGINE COOLING SYSTEM..........................................9
Precautions..................................................................9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG AND SEAT BELT PRE-TENSIONER
.........9
LIQUID GASKET APPLICATION PROCEDURE
............9
Preparation ................................................................10
SPECIAL SERVICE TOOLS
......................................10
Cooling Circuit ...........................................................10
System Check............................................................11
CHECKING COOLING SYSTEM HOSES
...................11
CHECKING RADIATOR
............................................11
CHECKING COOLING SYSTEM FOR LEAKS
............11
CHECKING RADIATOR CAP
....................................12
Water Pump...............................................................12
REMOVAL
...............................................................12
INSPECTION
...........................................................12
INSTALLATION
........................................................13
Thermostat.................................................................13
REMOVAL
...............................................................13
INSPECTION
...........................................................13
INSTALLATION
........................................................13
Radiator .....................................................................14
REMOVAL AND INSTALLATION
...............................14
COMPONENTS
.......................................................15
INSPECTION
...........................................................15
Cooling Fan (Crankshaft driven) ...............................16
REMOVAL AND INSTALLATION
...............................16
INSPECTION
...........................................................16
Refilling Engine Coolant ............................................16
Overheating Cause Analysis .....................................17
Service Data and Specifications (SDS).....................18
THERMOSTAT
........................................................18
RADIATOR
..............................................................18
VG33E AND VG33ER
ENGINE LUBRICATION SYSTEM................................19
Precautions................................................................19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG AND SEAT BELT PRE-TENSIONER
.......19
LIQUID GASKET APPLICATION PROCEDURE
..........19
Preparation ................................................................20
SPECIAL SERVICE TOOLS
......................................20
Lubrication Circuit......................................................20
Oil Pressure Check....................................................21
Oil Pump....................................................................21
REMOVAL AND INSTALLATION
...............................21
DISASSEMBLY AND ASSEMBLY
..............................22
INSPECTION
...........................................................23
REGULATOR VALVE INSPECTION
..........................23
OIL FILTER
.............................................................23
OIL FILTER BRACKET
.............................................24
Service Data and Specifications (SDS).....................25
OIL PRESSURE CHECK
..........................................25
REGULATOR VALVE
...............................................25
OIL PUMP
...............................................................25
ENGINE COOLING SYSTEM........................................26
Precautions................................................................26
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AIR BAG AND SEAT BELT PRE-TENSIONER
.......26
LIQUID GASKET APPLICATION PROCEDURE
..........26
Preparation ................................................................27
GI
MA
EM
EC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
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Summary

KA24 DE Engine Lubrication System

KA24 DE Engine Lubrication System Precautions

General safety precautions for engine lubrication system service.

KA24 DE SRS Precautions for Lubrication System Service

Safety warnings related to SRS components during lubrication system service.

KA24 DE Liquid Gasket Application Procedure

Step-by-step guide for applying liquid gasket to mating surfaces.

KA24 DE Lubrication System Special Service Tools

Lists and describes specialized tools required for lubrication system maintenance.

KA24 DE Lubrication Circuit Diagram

Illustrates the flow of lubricating oil through engine components.

KA24 DE Oil Pressure Check Procedure

Steps for measuring engine oil pressure, including specifications.

KA24 DE Oil Pump Removal and Installation

Instructions for removing and installing the engine oil pump assembly.

KA24 DE Regulator Valve Inspection

Procedure to inspect the oil pressure regulator valve for wear and proper function.

KA24 DE Oil Filter

Description of the oil filter and its function within the lubrication system.

KA24 DE Oil Pump Inspection

Steps to check oil pump clearances using a feeler gauge.

KA24 DE Service Data and Specifications

Key technical data and specifications for engine lubrication components.

KA24 DE Engine Cooling System

KA24 DE Cooling System Precautions

General safety precautions for engine cooling system service.

KA24 DE SRS Precautions for Cooling System Service

Safety warnings related to SRS components during cooling system service.

KA24 DE Liquid Gasket Application Procedure

Procedure for applying liquid gasket for cooling system components.

KA24 DE Cooling System Special Service Tools

Lists and describes specialized tools for cooling system maintenance.

KA24 DE Cooling Circuit Diagram

Illustrates the flow of coolant through the engine and cooling system.

KA24 DE Cooling System Check

Procedures for checking the overall health and function of the cooling system.

KA24 DE Checking Cooling System Hoses

Guidelines for inspecting cooling system hoses for damage and wear.

KA24 DE Checking Radiator

Instructions for checking the radiator for clogs and debris.

KA24 DE Checking Cooling System for Leaks

Method for pressure testing the cooling system to detect leaks.

KA24 DE Checking Radiator Cap

Procedure to test the radiator cap's pressure relief and sealing capabilities.

KA24 DE Water Pump Removal

Step-by-step instructions for removing the water pump from the engine.

KA24 DE Water Pump Inspection

Guidelines for inspecting the water pump for corrosion and operational issues.

KA24 DE Water Pump Installation

Steps for installing the water pump assembly after service.

KA24 DE Thermostat Removal

Procedure for removing the thermostat from the water inlet housing.

KA24 DE Thermostat Inspection

Methods to check thermostat seating, opening temperature, and lift.

KA24 DE Thermostat Installation

Steps for installing the thermostat assembly.

KA24 DE Radiator Removal and Installation

Detailed steps for removing and reinstalling the radiator assembly.

KA24 DE Radiator Components

Identifies the various parts of the radiator assembly.

KA24 DE Radiator Inspection

Procedure for pressure testing the radiator for leaks.

KA24 DE Cooling Fan Removal and Installation

Instructions for removing and installing the cooling fan assembly.

KA24 DE Cooling Fan Inspection

Guidelines for inspecting the cooling fan for damage or wobble.

KA24 DE Refilling Engine Coolant

Procedure for refilling the cooling system with coolant after service.

KA24 DE Overheating Cause Analysis

Table listing symptoms and potential causes of engine overheating.

KA24 DE Overheating Cause Analysis (Continued)

Further examination of engine overheating causes related to external factors.

KA24 DE Thermostat Specifications

Specific data for thermostat valve opening temperature and lift.

KA24 DE Radiator Specifications

Specific data for radiator cap relief pressure and leakage test.

VG33 E;VG33 ER Engine Lubrication System

VG33 E;VG33 ER Engine Lubrication System Precautions

General safety precautions for VG33E/VG33ER engine lubrication system service.

VG33 E;VG33 ER SRS Precautions for Lubrication System Service

Safety warnings related to SRS components during lubrication service.

VG33 E;VG33 ER Liquid Gasket Application Procedure

Steps for applying liquid gasket for VG33E/VG33ER engine lubrication components.

VG33 E;VG33 ER Engine Lubrication System Preparation

Preparation steps for VG33E/VG33ER engine lubrication system.

VG33 E;VG33 ER Lubrication System Special Service Tools

Lists and describes specialized tools for VG33E/VG33ER lubrication system maintenance.

VG33 E;VG33 ER Lubrication Circuit Diagram

Illustrates the flow of lubricating oil for VG33E/VG33ER engines.

VG33 E;VG33 ER Oil Pressure Check Procedure

Steps for measuring VG33E/VG33ER engine oil pressure, including specifications.

VG33 E;VG33 ER Oil Pump Removal and Installation

Instructions for removing and installing the VG33E/VG33ER engine oil pump.

VG33 E;VG33 ER Oil Pump Disassembly and Assembly

Procedures for disassembling and reassembling the VG33E/VG33ER oil pump.

VG33 E;VG33 ER Oil Pump Inspection

Steps to check VG33E/VG33ER oil pump clearances using a feeler gauge.

VG33 E;VG33 ER Regulator Valve Inspection

Procedure to inspect VG33E/VG33ER oil pressure regulator valve for wear.

VG33 E;VG33 ER Oil Filter

Description of the oil filter used in VG33E/VG33ER engines.

VG33 E;VG33 ER Oil Filter Bracket Removal

Steps for removing the oil filter bracket assembly.

VG33 E;VG33 ER Service Data and Specifications

Key technical data for VG33E/VG33ER lubrication components.

VG33 E;VG33 ER Oil Pressure Check Specifications

Specifications for oil pressure checks on VG33E/VG33ER engines.

VG33 E;VG33 ER Regulator Valve Specifications

Clearance specifications for the VG33E/VG33ER regulator valve.

VG33 E;VG33 ER Oil Pump Specifications

Clearance specifications for the VG33E/VG33ER oil pump.

VG33 E;VG33 ER Engine Cooling System

VG33 E;VG33 ER Cooling System Precautions

General safety precautions for VG33E/VG33ER engine cooling system service.

VG33 E;VG33 ER SRS Precautions for Cooling System Service

Safety warnings related to SRS components during cooling service.

VG33 E;VG33 ER Liquid Gasket Application Procedure

Procedure for applying liquid gasket for cooling system components.

VG33 E;VG33 ER Engine Cooling System Preparation

Preparation steps for VG33E/VG33ER engine cooling system.

VG33 E;VG33 ER Cooling System Special Service Tools

Lists and describes specialized tools for VG33E/VG33ER cooling system maintenance.

VG33 E;VG33 ER Cooling Circuit Diagram

Illustrates the flow of coolant through VG33E/VG33ER engines.

VG33 E;VG33 ER Cooling System Check

Procedures for checking the overall health and function of the cooling system.

VG33 E;VG33 ER System Check Warning

Important safety warning regarding radiator cap removal when the engine is hot.

VG33 E;VG33 ER Checking Cooling System Hoses

Guidelines for inspecting VG33E/VG33ER cooling system hoses.

VG33 E;VG33 ER Checking Radiator Cap

Procedure to test the VG33E/VG33ER radiator cap's pressure and sealing.

VG33 E;VG33 ER Checking Radiator

Instructions for checking VG33E/VG33ER radiator for clogs and debris.

VG33 E;VG33 ER Checking Cooling System for Leaks

Method for pressure testing the VG33E/VG33ER cooling system to detect leaks.

VG33 E;VG33 ER Water Pump Removal

Step-by-step instructions for removing the VG33E/VG33ER water pump.

VG33 E;VG33 ER Water Pump Inspection

Guidelines for inspecting the VG33E/VG33ER water pump for damage.

VG33 E;VG33 ER Water Pump Installation

Steps for installing the VG33E/VG33ER water pump assembly.

VG33 E;VG33 ER Water Pump Installation (Continued)

Final steps for installing the VG33E/VG33ER water pump and related components.

VG33 E;VG33 ER Thermostat Removal

Procedure for removing the VG33E/VG33ER thermostat.

VG33 E;VG33 ER Thermostat Inspection

Methods to check VG33E/VG33ER thermostat seating, opening temperature, and lift.

VG33 E;VG33 ER Thermostat Installation

Steps for installing the VG33E/VG33ER thermostat and water inlet housing.

VG33 E;VG33 ER Radiator Removal and Installation

Detailed steps for removing and reinstalling the VG33E/VG33ER radiator.

VG33 E;VG33 ER Radiator Components

Identifies the various parts of the VG33E/VG33ER radiator assembly.

VG33 E;VG33 ER Radiator Inspection

Procedure for pressure testing the VG33E/VG33ER radiator for leaks.

VG33 E;VG33 ER Cooling Fan Removal and Installation

Instructions for removing and installing the VG33E/VG33ER cooling fan assembly.

VG33 E;VG33 ER Cooling Fan Inspection

Guidelines for inspecting the VG33E/VG33ER cooling fan for damage.

VG33 E;VG33 ER Refilling Engine Coolant

Procedure for refilling the VG33E/VG33ER cooling system with coolant.

VG33 E;VG33 ER Overheating Cause Analysis

Table listing symptoms and potential causes of VG33E/VG33ER engine overheating.

VG33 E;VG33 ER Overheating Cause Analysis (Continued)

Further examination of overheating causes related to external factors for VG33E/VG33ER.

VG33 E;VG33 ER Thermostat Specifications

Specific data for VG33E/VG33ER thermostat valve opening temperature and lift.

VG33 E;VG33 ER Radiator Specifications

Specific data for VG33E/VG33ER radiator cap relief pressure and leakage test.

Nissan Xterra 2002 Specifications

General IconGeneral
BrandNissan
ModelXterra 2002
CategoryAutomobile
LanguageEnglish

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