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NorAM 65E Turbo Motor Grader - User Manual

NorAM 65E Turbo Motor Grader
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65E Turbo Motor Grader
Service Manual
IService 2.00_2013.02
65E
TURBO
|
Motor Grader
Service Manual
Part # 22145
Serial #
Tier III 65ET9500 - 65ET9899
Tier IVi 65ET9900 - UP

Table of Contents

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Summary

PROPRIETARY NOTICE

COMPANY POLICY

PARTS AND ACCESSORIES

MODEL CODES

Lists model codes for Tier III and Tier IV engines.

SPARE PARTS

Information required when ordering spare parts.

TO THE OWNER

SAFETY PRECAUTION INFORMATION

Section 1: Electronic Display

SCREEN DESCRIPTIONS

Describes the various screens of the electronic display system.

Electronic Display NAVIGATION

Explains how to navigate through the electronic display menus.

Section 2: Engine

ENGINE: GENERAL INFORMATION

Provides an overview of the engine options for the NORAM 65ET Grader.

Engine Protection and Diagnostics

Explains how the digital display signals engine faults and system issues.

Diagnostics

Details the information displayed on Engine Diagnostics Screens 1 and 2, and Transmission Diagnostics.

CUMMINS TIER III - SPECIFICATIONS

Lists the technical specifications for the Cummins Tier III engine.

CUMMINS TIER III - ENGINE ELECTRICAL

Describes the engine electrical system.

CUMMINS TIER III - ENGINE COMPONENT LOCATIONS

Identifies the locations of various engine components.

Cummins Tier III Fuses

Details the fuse locations and designations for Cummins Tier III engines.

CUMMINS TIER IVI - SPECIFICATIONS

Lists the technical specifications for the Cummins Tier IVi engine.

CUMMINS TIER IVI - ENGINE COMPONENT LOCATIONS

Identifies the locations of various engine components for Cummins Tier IVi engines.

Cummins Tier IVi Fuse Designations

Details the fuse designations for Cummins Tier IVi engines.

CAT TIER III - SPECIFICATIONS

Lists the technical specifications for the CAT Tier III engine.

CAT TIER III - ENGINE ELECTRICAL

Describes the engine electrical system.

CAT TIER III - ENGINE COMPONENT LOCATIONS

Identifies the locations of various engine components for CAT Tier III engines.

CAT Tier III Fuses

Details the fuse locations and designations for CAT Tier III engines.

CAT TIER IVI - SPECIFICATIONS

Lists the technical specifications for the CAT Tier IVi engine.

CAT TIER IVI - ENGINE COMPONENT LOCATIONS

Identifies the locations of various engine components for CAT Tier IVi engines.

Diesel Particulate Filter Regeneration

Explains the process of removing accumulated soot from the DPF.

Regeneration Inhibit Option

Allows the operator to inhibit automatic DPF regeneration.

Regeneration Force Option

Allows the operator to perform a forced (manual) regeneration of the DPF.

Section 3: Operator’s Platform and Controls

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

ROPS; FOPS; Cab and Environment Controls

Covers safety structures and environmental controls.

Console Controls

Details the various controls located on the console.

Right-Hand Controls

Describes the controls located on the right side of the console.

Steering Wheel

Procedures for removing and installing the steering wheel.

Side View Mirror

Instructions for removing, installing, and servicing side view mirrors.

Rear View Mirror

Instructions for removing and installing the rear view mirror.

Console Tilt Mechanism

Procedures for removing and installing the console tilt mechanism.

Control Lock

Information on removing and installing the control lock.

Service Brakes

Detailed information on the removal of service brake components.

Brake Adjustment

Instructions for adjusting brake pedal height and clearance.

Throttle Linkage; Engine Speed Adjustment

Procedures for adjusting throttle linkage and engine speed settings.

Door Latch Adjustment

Instructions for adjusting the door latch for proper engagement.

Section 4: Transmission

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

TRANSMISSION

Overview of the transmission system.

Cummins Tier III - Mounting Transmission onto Engine

Procedure for mounting the transmission onto the Cummins Tier III engine.

Cummins Tier IVi - Mounting Transmission onto Engine

Procedure for mounting the transmission onto the Cummins Tier IVi engine.

CAT Tier III - Mounting Transmission onto Engine

Procedure for mounting the transmission onto the CAT Tier III engine.

CAT Tier IVi - Mounting Transmission onto Engine

Procedure for mounting the transmission onto the CAT Tier IVi engine.

ZF Technical Data;Description;Operation;Maintenance;Diagnostic System Manual

Provides technical data, descriptions, operation, maintenance, and diagnostics for the ZF transmission.

ZF Repair Manual

Manual for repairing the ZF transmission.

KNOTT Functional Characteristics and Maintenance Instructions

Instructions for KNOTT functional characteristics and maintenance.

Section 5: Front Axle

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

Front Axle, Steering And Articulation

Overview of the front axle, steering, and articulation systems.

Specifications

Lists technical specifications for the front axle, steering, and cylinders.

Troubleshooting

Provides a troubleshooting guide for front axle issues.

Front Axle Adjustments

Details adjustments for the front axle components.

Front Axle Disassembly and Repair

Procedures for disassembling and repairing front axle components.

LH Steering Knuckle and King Pin Removal

Step-by-step instructions for removing the LH steering knuckle and king pin.

RH Steering Knuckle and King Pin Removal

Step-by-step instructions for removing the RH steering knuckle and king pin.

LH Steering Knuckle and King Pin Installation

Step-by-step instructions for installing the LH steering knuckle and king pin.

RH Steering Knuckle and King Pin Installation

Step-by-step instructions for installing the RH steering knuckle and king pin.

LH Wheel Lean Pivot Pin Removal

Step-by-step instructions for removing the LH wheel lean pivot pin.

LH Wheel Lean Pivot Pin Installation

Step-by-step instructions for installing the LH wheel lean pivot pin.

Axle Oscillation Pin Removal

Step-by-step instructions for removing the axle oscillation pin.

Axle Oscillation Pin Installation

Step-by-step instructions for installing the axle oscillation pin.

Steering Valve Disassembly And Repair

Procedures for disassembling and repairing the steering valve.

Steering Valve Removal

Step-by-step instructions for removing the steering valve.

Steering Valve Installation

Step-by-step instructions for installing the steering valve.

Section 6: Rear Axle and Tandem

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

Rear Axle And Tandems

Overview of the rear axle and tandem drive systems.

Troubleshooting

Provides a troubleshooting guide for rear axle and tandem issues.

Rear Axle And Tandem Drive Assembly

Procedures for removing and installing the rear axle and tandem drive assembly.

TANDEM DRIVE ASSEMBLY

Procedures for removing and installing the tandem drive assembly.

DRIVESHAFT

Instructions for removing and installing the driveshaft.

REAR AXLE AND TANDEM DRIVE ASSEMBLY

Step-by-step instructions for installing the rear axle and tandem drive assembly.

Brakes - Maintenance and Adjustment

Procedures for maintaining and adjusting the brake system.

Bleeding The Brakes

Procedure for bleeding air from the brake system.

Parking Brake Cable Adjustment

Instructions for adjusting the parking brake cable.

Lever End Adjustment

Instructions for adjusting the parking brake lever end.

Parking Brake Switch

Details the function and adjustment of the parking brake switch.

Brake Pedal

Instructions for adjusting the brake pedal.

Friction Discs And Piston

Information on friction discs and pistons, including removal and installation.

Parking Brake Friction Pad Replacement

Instructions for replacing parking brake friction pads.

Rear Axle

Information on the rear axle.

Replacing Lube Oil

Procedure for replacing the lubrication oil in the rear axle.

Side Final Drives

Procedures for disassembling the side final drives.

Center Section Unit

Procedures for disassembling the center section unit.

Section 7: Electrical

SAFETY PRECAUTION INFORMATION

General safety precautions for electrical work.

GENERAL

Provides an overview of the 12-volt electrical system.

TIER III - ELECTRICAL SCHEMATICS

Presents electrical schematics for Tier III engines.

TIER IVi - ELECTRICAL SCHEMATIC

Presents electrical schematics for Tier IVi engines.

DEFINITION OF TERMS

Defines common electrical terms used in the manual.

STARTING AND CHARGING

Explains the components and operation of the starting and charging system.

SPECIFICATIONS

Lists technical specifications for electrical components.

Special Tools

Lists special tools required for electrical work.

Troubleshooting

Provides a troubleshooting guide for electrical issues.

Preliminary Troubleshooting

Initial steps to take before troubleshooting electrical components.

Batteries

Procedures for removing and installing batteries.

Component Locations

Identifies the locations of various electrical components.

Front Console

Identifies components located on the front console.

Instrument Panel Group

Identifies components within the instrument panel group.

Right-Hand Side of Grader - Cummins Tier III Engine

Identifies components on the right side of the grader with a Cummins Tier III engine.

Left-Hand Side of Grader - Cummins Tier III Engine

Identifies components on the left side of the grader with a Cummins Tier III engine.

Right-Hand Side of Grader - CAT Tier IVi Engine

Identifies components on the right side of the grader with a CAT Tier IVi engine.

Left-Hand Side of Grader - CAT Tier IVi Engine

Identifies components on the left side of the grader with a CAT Tier IVi engine.

Section 8: Hydraulics

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

General

General overview of the hydraulic system.

Hydraulic Schematic

Presents the hydraulic schematic for Tier 3 and Tier 4i systems.

Specifications

Lists technical specifications for hydraulic components.

Troubleshooting

Provides a troubleshooting guide for hydraulic system issues.

Pressure Settings

Details pressure settings for hydraulic components.

Steering Valve Pressure Check

Procedure for checking the steering valve pressure.

Fan Motor

Describes the fan motor and its relief valve setting.

ADJUSTMENTS

Details adjustments for hydraulic components.

Control Lever Linkage

Instructions for adjusting the control lever linkage.

Disassembly And Repair

Procedures for disassembling and repairing hydraulic components.

Pump

Procedures for removing and installing the hydraulic pump.

Control Valve

Procedures for disassembling, inspecting, assembling, and installing the control valve.

Anti-Cavitation Cartridge

Describes the anti-cavitation cartridge and its function.

Pressure Relief Valve Cartridge

Describes the pressure relief valve cartridge and its function.

Pitch;Side Shift and Front;Rear Implement Selector Valve Removal

Instructions for removing the pitch/side shift and front/rear implement selector valves.

Pitch;Side Shift and Front;Rear Implement Selector Valve Installation

Instructions for installing the pitch/side shift and front/rear implement selector valves.

Circle Shift;Saddle Pin Selector Valve Removal

Instructions for removing the circle shift/saddle pin selector valve.

Circle Shift;Saddle Pin Selector Valve Installation

Instructions for installing the circle shift/saddle pin selector valve.

Moldboard Side Shift Cylinder Removal

Step-by-step instructions for removing the moldboard side shift cylinder.

Moldboard Side Shift Cylinder Installation

Step-by-step instructions for installing the moldboard side shift cylinder.

Moldboard Pitch Cylinder Removal

Step-by-step instructions for removing the moldboard pitch cylinder.

Moldboard Pitch Cylinder Installation

Step-by-step instructions for installing the moldboard pitch cylinder.

Articulation Cylinder Removal

Step-by-step instructions for removing the articulation cylinder.

Articulation Cylinder Installation

Step-by-step instructions for installing the articulation cylinder.

Wheel Lean Cylinder Removal

Step-by-step instructions for removing the wheel lean cylinder.

Wheel Lean Cylinder Installation

Step-by-step instructions for installing the wheel lean cylinder.

Steering Cylinder Removal

Step-by-step instructions for removing the steering cylinder.

Steering Cylinder Installation

Step-by-step instructions for installing the steering cylinder.

Steering Cylinder Adjustment

Instructions for adjusting the steering cylinder.

Front End Attachment Cylinder Removal

Step-by-step instructions for removing the front end attachment cylinder.

Front End Attachment Cylinder Installation

Step-by-step instructions for installing the front end attachment cylinder.

Rear Ripper Cylinder Removal

Step-by-step instructions for removing the rear ripper cylinder.

Rear Ripper Cylinder Installation

Step-by-step instructions for installing the rear ripper cylinder.

Bank Slope Cylinder Removal

Step-by-step instructions for removing the bank slope cylinder.

Bank Slope Cylinder Installation

Step-by-step instructions for installing the bank slope cylinder.

Cylinder Disassembly

General procedure for disassembling hydraulic cylinders.

Cylinder Inspection and Assembly

Procedures for inspecting and assembling hydraulic cylinders.

Hydraulic Oil Filter And Strainers

Maintenance procedures for the hydraulic oil filter.

Hydraulic Filter

Instructions for changing the hydraulic filter.

Section 9: Moldboard and Implement

SAFETY PRECAUTION INFORMATION

General safety precautions for operating the machine.

General

General overview of the moldboard and implement systems.

Specifications

Lists technical specifications for the drawbar, circle, and moldboard.

Troubleshooting

Provides a troubleshooting guide for moldboard and implement issues.

Disassembly And Repair

Procedures for disassembling and repairing implement components.

Drawbar

Procedures for removing and installing the drawbar.

Circle

Procedures for removing and installing the circle.

Swivel Yoke

Procedures for removing and installing the swivel yoke.

Moldboard

Procedures for removing and installing the moldboard.

Saddle

Procedures for removing and installing the saddle.

Front Scarifier

Procedures for removing and installing the front scarifier.

Front Dozer Blade

Procedures for removing and installing the front dozer blade.

Rear Ripper

Procedures for removing and installing the rear ripper.

Section 10: Diagnostic Fault Codes

DIAGNOSTIC FAULT CODES

Lists all fault codes for engine and transmission issues.

Cummins Tier III and Tier IVi Fault Codes

Lists diagnostic trouble codes for Cummins Tier III and Tier IVi engines.

CAT Tier III Fault Codes

Lists diagnostic trouble codes for CAT Tier III engines.

CAT Tier IVi Fault Codes

Lists diagnostic trouble codes for CAT Tier IVi engines.

ZF - ERGO-Control EST37 Fault Codes

Lists fault codes related to the ZF ERGO-Control EST37 transmission.

NorAM 65E Turbo Motor Grader Specifications

General IconGeneral
BrandNorAM
Model65E Turbo Motor Grader
CategoryTractor
LanguageEnglish