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Norfield magnum User Manual

Norfield magnum
67 pages
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OPERATOR’S
MANUAL
Release:
1
SIGNATURE SERIES
MAGNUM
Eective S/N:
DJ-2832-95
Document Number: 17-350

Table of Contents

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Norfield magnum Specifications

General IconGeneral
BrandNorfield
Modelmagnum
CategoryPower Tool
LanguageEnglish

Summary

Safety

Safety Definitions

Explains hazard symbols (Danger, Warning, Caution) and notice types.

Operational Safety Guidelines

Provides critical safety instructions for machine operation, PPE, and maintenance.

Lockout Procedures

Lockout Responsibility

Defines accountability for ensuring proper lockout/tagout procedures are followed.

Lockout/Tagout Steps

Details the procedure for safely locking out and restoring equipment to service.

Specifications

Electrical and Air Requirements

Specifies required electrical voltage, phase, amperage, and air supply pressure/flow.

Machine Capabilities and Components

Lists machine capabilities, motor specifications, weight, and space requirements.

Location of Major Components

General Assembly Overview

Identifies key components of the machine through front and rear assembly diagrams.

Installation & Setup

Machine Unpacking and Placement

Guides on uncrating, inspecting for damage, and positioning the machine.

Utility Connections

Details requirements and procedures for connecting air, electrical, and vacuum systems.

Operation

Operating the Machine

Step-by-step instructions for setting up and running the door machining process.

Settings & Adjustments

Air System Settings

Instructions for setting the air regulator pressure and calibrating the air tool lubricator.

Door Dimension Adjustments

Procedures for adjusting the machine for various door widths and nominal sizes.

Lock and Hinge Adjustments

Guides on setting backset distance and lock height for precise machining.

Mortising and Routing Adjustments

Covers adjustments for butt spacing, mortise size, radius, and special routing.

Special Adjustments

Bed and Roller Adjustments

Instructions for adjusting the infeed bed and checking outfeed rollers for alignment.

Cutterhead and Drive System Adjustments

Details cutterhead height, replacement, and drive belt tensioning procedures.

Drill and Mortise Alignment

Covers centering, alignment, and sensor adjustment for lock and latch drills.

Carriage and Component Adjustments

Procedures for adjusting latch plate centering, main bar, jamb rack, and router carriage.

Maintenance

General Machine Cleaning

Recommendations for daily and monthly cleaning of machine components to prevent sawdust buildup.

Tool and Component Maintenance

Guidance on maintaining router bits, drills, filters, regulators, and cylinders.

Trouble Shooting

Understanding Machine Operation

Explains the drill cycle sequence and controller inputs/outputs for diagnostic purposes.

Identifying and Resolving Issues

Lists common error codes and provides solutions for machine malfunctions.

Warranty

Parts Replacement Policy

Outlines Norfield's policy for handling warranty claims and returning defective parts.

Limited Warranty Terms

Specifies the duration and limitations of the manufacturer's warranty on parts.

Contact & Order Information

Service and Parts Contact Details

Provides essential information needed when contacting Norfield for service or to order parts.