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Nortek Control Mighty Mule MM371W User Manual

Nortek Control Mighty Mule MM371W
60 pages
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Installation Manual
(For a single or dual gate installation)
Horizontal Support
Gate Swings Evenly and Freely
Hung Firmly and Plumb
Post Bracket
Control Box
Fence Post Set in Concrete Fence Post Set in Concrete
Run 1000' (max.) of low
voltage wire to control
box from transformer
(wire not included).
Power Cable
PVC conduit (not included)
to protect wire from lawn
mowers and weed eaters.
PVC conduit (not included)
to run second opener power
cable under driveway.
Gate Bracket
Warning Sign
Secondary Opener
Primary Gate Opener
Horizontal Support
Post Bracket
Gate Bracket
Warning Sign
120 Volt indoor
Transformer
(surge protector
not supplied)
12 Volt automotive or marine
type battery in weather proof
housing (not included).
Example of Dual Gate nished installation
(Installations vary slightly on different types of gates)
MM371W
MM372W
Single gate installation [MM371W]
Dual gate installation [MM372W]
This product meets the requirements of UL325, the standard for gate operator safety.
Mighty Mule® is the retail brand of Nortek Security & Control, LLC

Table of Contents

Questions and Answers:

Nortek Control Mighty Mule MM371W Specifications

General IconGeneral
TypeSwing Gate Opener
Control MethodRemote control
Motor TypeDC motor
Weather ResistanceWeatherproof
InstallationDIY installation
Operating Voltage12V
Gate Length CapacityUp to 16 ft
Gate MaterialWood
Safety FeaturesObstruction Sensing
Warranty1 year

Summary

Gate Operator Classification Categories

Class I: Residential Vehicular Gate Operator

Defines gate operators for single-family residential garages or parking areas.

Class II: Commercial/General Access Gate Operator

Defines gate operators for multi-family housing, hotels, or commercial locations.

Class III: Industrial/Limited Access Gate Operator

Defines gate operators for industrial locations like factories or loading docks.

Class IV: Restricted Access Vehicular Gate Operator

Defines gate operators for industrial or restricted access areas not serving the general public.

Important Initial Information

Product Overview and Installation Preparation

Introduction to the Mighty Mule Gate Operator, its features, gate compatibility, and key pre-installation steps.

Important Safety Information

Manual Gate Operation and Disconnection

Guidance on manually opening/closing the gate and safely disconnecting the operator.

Important Safety Information

Installer and End User Safety Guidelines

Critical warnings and instructions for safe installation and operation of the gate operator system.

Pre-Installation Gate and Site Checks

Essential checks for gate condition, size, material, and proper installation before starting.

Important Safety Information

During Installation Safety Precautions

Precautions and best practices to follow during the physical installation phase of the gate operator.

Important Safety Information

Post-Installation Safety and Responsibilities

Steps after installation, including sign placement, system checks, and user responsibilities.

Important Safety Information

Entrapment Protection and Alarm Systems

Details on Dual Sense Technology, obstruction detection, and entrapment alarm functions for safety.

Included Components

MM371W Primary Opener Parts List

List of parts included for the Mighty Mule MM371W single gate opener installation.

MM372W Secondary Opener Parts List

List of parts included for the Mighty Mule MM372W dual gate opener installation.

Tools and Unincluded Items

Tools Required for Installation

List of tools needed to perform the installation of the gate operator system.

Items Not Included with the Kit

List of components and materials that must be purchased separately for installation.

Powering Options and Solar Chart

Determine Battery Charging Method

Guidance on choosing between transformer or solar panel for battery charging.

Solar Panel and Gate Activity Chart

Table showing solar panel ratings and expected gate cycles based on geographical zones.

Gate Installation Checks

Check Gate Size and Material Compatibility

Ensuring the gate meets size, weight, and material requirements for the operator.

Proper Gate Installation Verification

Key checks for gate plumbness, free swing, and proper hinge condition before installation.

Gate Grounding Requirements

Instructions for properly grounding the gate operator system for lightning protection.

Gate Bracket Reinforcement

Reinforcing Thin-Walled Tube Gates

Methods to reinforce thin-walled tube gates using clamps or metal for bracket mounting.

Reinforcing Panel Gates

Methods to reinforce panel gates using wood for secure bracket mounting.

Pull-to-Open Operator Mounting

Step 1: Assemble Gate Post Bracket Subassembly

Assembling the gate post bracket components as illustrated in the diagram.

Step 2: Attach Bracket to Operator

Connecting the gate post bracket and gate bracket to the operator arm.

Pull-to-Open Operator Mounting

Step 3: Secure Operator to Gate Post

Temporarily securing the operator to the gate post and checking for proper clearance and level.

Step 4: Check Clearances and Adjustments

Disconnecting the arm and checking clearances in the closed position, adjusting mounting as needed.

Pull-to-Open Operator Mounting

Step 5: Reattach Operator and Secure Brackets

Reconnecting the operator arm and securing the post pivot bracket with hardware.

Step 6: Mark Mounting Locations

Using a marker to indicate center points for gate post and gate brackets.

Step 7: Mark Bracket Mounting Holes

Using a hammer and punch to mark the exact locations for drilling bracket holes.

Pull-to-Open Operator Mounting

Step 8: Drill Mounting Holes

Drilling the necessary holes using a specified drill bit for mounting brackets.

Step 9: Secure Gate Post Bracket Assembly

Fastening the gate post bracket subassembly using the provided hardware.

Pull-to-Open Operator Mounting

Step 10: Secure Gate Bracket

Attaching the gate bracket to the gate using the appropriate hardware as shown.

Step 11: Reattach Arm and Tighten Hardware

Reattaching the operator arm, ensuring levelness, and tightening all hardware.

Installing the Secondary Operator (MM372W)

Instructions for installing the second operator for dual gate systems.

Installing the Control Box

Guidance on selecting a location and mounting the control box for the gate operator.

Closed Position Stop Plate Installation (Pull-to-Open)

Step 1: Prepare for Stop Plate Mounting

Removing the operator and installing the closed position stop plate with the gate fully open.

Step 2: Adjust and Tighten Stop Plate

Swinging the gate closed, adjusting the stop plate, tightening hardware, and reinstalling operator.

Push-to-Open Operator Mounting

Step 1: Assemble Push-to-Open Bracket Subassembly

Assembling the post bracket and push-to-open pivot bracket for the operator.

Step 2: Attach Bracket to Operator

Connecting the gate post bracket and gate bracket to the fully retracted operator.

Push-to-Open Operator Mounting

Step 3: Secure Operator to Gate Post

Clamping the operator to the gate post and checking for 2-inch clearance.

Step 4: Check Clearances and Adjustments

Disconnecting the arm and checking clearances in the open position, adjusting mounting as needed.

Push-to-Open Operator Mounting

Step 5: Close Gate and Secure Bracket

Reattaching the operator to the gate bracket and securing the push-to-open bracket.

Step 6: Mark Mounting Locations

Marking the center points for gate post and gate bracket mounting locations.

Step 7: Mark Bracket Mounting Holes

Using a hammer and punch to mark the center of the mounting locations for drilling.

Push-to-Open Operator Mounting

Step 8: Drill Mounting Holes

Drilling holes using a 7/16" bit for mounting the gate post and gate brackets.

Step 9: Secure Gate Post Bracket Assembly

Securing the gate post bracket subassembly with the supplied hardware.

Push-to-Open Operator Mounting

Step 10: Secure Gate Bracket

Fastening the gate bracket to the gate using the appropriate hardware.

Step 11: Reattach Arm and Tighten Hardware

Reattaching the operator arm, adjusting for level, and tightening all hardware.

Closed Position Stop Plate Installation (Push-to-Open)

Step 1: Prepare for Stop Plate Mounting

Removing the operator and installing the stop plate on the opposite gate leaf.

Step 2: Adjust and Tighten Stop Plate

Swinging gate to closed position, adjusting stop plate, tightening hardware, and reinstalling operator.

Control Box Installation

Step 1: Identify Mounting Location

Selecting a suitable location for the control box, considering height and proximity to operator.

Step 2: Mount the Control Box

Loosening cover screws, locating mounting points, and securing the control box.

Step 3: Install and Orient Antenna

Attaching the antenna to the SMA connector and positioning it upward.

Connecting Operator(s) and Battery

Step 1: Prepare Operator Wiring Harness

Removing sealing nut and feeding the operator wiring harness through it.

Step 2: Route Harness into Control Box

Inserting the wire harness into the control box via the cable gland and securing it.

Connecting Operator(s) and Battery

Step 3: Connect Operator Wires to Terminals

Locating and connecting primary and secondary operator wires to corresponding color terminals.

Step 4: Connect Battery Power Wires

Connecting the red battery wire to BAT+ and the black wire to BAT- on the control board.

Transformer or Solar Panel Wiring Installation

Step 1: Locate Power Outlet and Path

Identifying the power source and planning the wire path to the control box.

Step 2: Dig Trench for Low Voltage Wire

Digging a trench to lay the low voltage transformer wire and using PVC conduit.

Transformer or Solar Panel Wiring Installation

Step 3: Connect Power Wires to Control Box

Feeding power wires into the control box and connecting RED to PWR+ and BLACK to PWR-.

Step 3B: Install Conduit for Secondary Opener

Cutting a slot and running PVC conduit under the driveway for the secondary operator cable.

Electrical Installation and Setup

DIP Switch Settings Configuration

Configuring DIP switches for Push/Pull-to-Open, Stagger, and Warning alarm functions.

Powering Up the Gate System

Locating the ON/OFF switch and powering the system on, noting the 20-second startup.

Transmitter Programming

How to Learn a Transmitter

Steps to program a new transmitter to the gate operator control board.

How to Erase Transmitter or Keypad Codes

Procedure to erase individual or all learned transmitter and keypad codes.

Closed Limit Programming - Pull to Open

Step 1: Enter Primary Arm Limit Programming Mode

Initiating the programming mode for the primary operator arm's limits.

Step 2: Program Primary Arm Closed Limit

Setting the desired closed position for the primary operator arm and configuring force setup.

Closed Limit Programming - Pull to Open

Step 1: Enter Secondary Arm Limit Programming Mode

Initiating the programming mode for the secondary operator arm's limits.

Step 2: Program Secondary Arm Closed Limit

Setting the desired closed position for the secondary operator arm.

Step 3: Enter Primary Arm Limit Programming Mode

Re-entering programming mode for the primary arm's limits.

Step 4: Program Primary Arm Closed Limit

Setting the desired closed position for the primary operator arm and configuring force setup.

Open Limit Programming - Push to Open

Step 1: Enter Primary Arm Limit Programming Mode

Initiating programming mode for the primary operator arm's open limits.

Step 2: Program Primary Arm Open Limit

Setting the desired open position for the primary operator arm and configuring force setup.

Open Limit Programming - Push to Open

Step 1: Enter Primary Arm Limit Programming Mode

Initiating programming mode for the primary operator arm's open limits.

Step 2: Program Primary Arm Open Limit

Setting the desired open position for the primary operator arm and configuring force setup.

Step 3: Enter Secondary Arm Limit Programming Mode

Initiating programming mode for the secondary operator arm's open limits.

Step 4: Program Secondary Arm Open Limit

Setting the desired open position for the secondary operator arm and configuring force setup.

Dual Sense Stall Force Setting

Adjusting the Stall Force

Steps to adjust the stall force setting to control operator response to obstructions.

Auto Close Setting

Setting the Auto Close Timer

Adjusting the potentiometer to set the auto-close timer duration from 3 to 120 seconds.

Optional Smart Control Setup

Information on adding smart functionality via the MMS100 smart kit.

Connecting Additional Devices

Wiring Accessories Through Control Board Knockout

Instructions for routing accessory wires through the control board's wiring knockout.

Control Board Connections

Accessory Input Terminals Explained

Description of accessory input terminals (CYCL, SAFE, EXIT, SHDW, EDGE) and their functions.

Lock and Auxiliary Output Terminals

Explanation of AUX and LOCK output terminals for accessories like gate locks.

Connecting Accessories

Control and Keypad Accessories

Transmitters, keypads, intercoms, and connectivity systems for operator control.

Sensor and Detection Accessories

Vehicle sensors, alarms, and detection devices for enhanced gate operation.

Power, Security, and Mounting Accessories

Solar panels, transformers, locks, and mounting posts for system functionality.

Maintenance & Troubleshooting

Routine Maintenance Schedule

Monthly checks, cleaning, greasing, and battery replacement for the gate operator.

Troubleshooting Guide: Audible Feedback

Diagnosing and resolving issues based on audible alerts from the gate operator.

Maintenance & Troubleshooting

Troubleshooting Guide: Audible Feedback (cont.)

Continued troubleshooting based on audible feedback patterns for various fault conditions.

Troubleshooting Guide: Visual Feedback

Unit Does Not Turn On Troubleshooting

Diagnosing why the unit is not powering on, checking fuses, power, and battery connections.

Error Code Troubleshooting (LED Blinks)

Troubleshooting errors indicated by LED blinks, requiring power cycling and accessory checks.

Charge LED Status Troubleshooting

Diagnosing issues with the charge LED, indicating battery presence or charging problems.

Troubleshooting Guide: Visual Feedback (cont.)

General Operation and Movement Issues

Troubleshooting issues like unit not running, stopping prematurely, or reversing unexpectedly.

System Functionality and Component Issues

Addressing problems with auto-close, accessories, and blown fuses.

Repair Service

Troubleshooting and Support Procedures

Steps for contacting support, using online tools, and obtaining repair authorization.

Returning Components for Repair

Guidelines for securely packing and shipping components for factory repair or replacement.

Mighty Mule Accessories

Control and Keypad Accessories

Transmitters, keypads, intercoms, and connectivity systems for operator control.

Sensor and Detection Accessories

Vehicle sensors, alarms, and detection devices for enhanced gate operation.

Power, Security, and Mounting Accessories

Solar panels, transformers, locks, and mounting posts for system functionality.

Accessory Product Descriptions

Control and Keypad Accessories

Descriptions for transmitters, intercoms, keypads, and push-button controls.

Sensor and Detection Accessories

Descriptions of driveway alarms, vehicle sensors, and entry intercoms.

Power, Security, and Mounting Accessories

Descriptions for transformers, gate locks, mounting posts, and low voltage wire.

Accessory Installation Instructions

FM130 Transmitter Module Installation

Instructions for programming the FM130 transmitter module to the gate operator.

FM136 Keypad Installation

Instructions for learning the FM136 keypad to the gate operator as an additional transmitter.

Gate Operator Installation Checklist

Pre-Operation Installation Verification

Checklist items for gate readiness, safety features, and proper installation confirmation.

Safety Instructions and Maintenance Review

Ensuring all safety instructions are reviewed and the maintenance schedule is understood.

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