North Coast Splint-Form 1000

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Splint-Form 1000 Wiring Diagram

Upside down view of pan with ground plate cover removed

Instructions For Initial Use

1. Carefully unpack your Splint-Form 1000. Retain original

packaging for any future transportation or servicing.

2. Use a dry cloth or paper towel to wipe away the protective

oil coating from the metal surface.

3. Add water (recommend 3" of water from bottom of pan).

Temperature Setting

1. The Splint-Form 1000’s dial template is marked #1-10, to allow

the therapist to select and mark the desired temperature setting

for particular thermoplastic materials.

2. To determine the proper setting, fill the pan until water level

measures at least 3" (7.6cm) from pan bottom. Plug in the cord

and turn the control dial clockwise from the “off" position. Place

a waterproof thermometer (i.e. NC70112) in the pan and turn

the control dial to #10. Adjust the control dial from this position

to achieve the desired heating requirements and mark the dial

template for future reference. Water temperature should be

between 140° and 160° F (60° and 71° C). To turn off the pan, turn

the dial to the off position.

Electrical Installation

The Splint-Form 1000 is equipped with a 6 ft. (1.8 m) cord with

a three-prong electrical plug. It is designed to protect from

electrical shock should the internal wiring fail.

The plug must be plugged into a grounded, isolated three-

prong socket (15 AMP, 120 volt grounded outlet). Avoid

plugging into an extension cord or power strip. Make certain

incoming voltage is the same as what the unit is rated for.

Do not cut or break off the large third prong on the plug, or

the protective system will not work.

CAUTION

Do not submerge the product in water. Avoid splashing or

pouring water onto Splint-Form 1000 side panels or wiring.

Splint Form 1000 unit is to be used only with perforated insert

pan for thermoplastic heating.

Care and Cleaning

1. The Splint-Form 1000 is intended to hold approximately twelve

quarts of water. Due to water loss during daily use, it is

recommended that the pan be refilled once a week. Mineral

deposit build-up on the sides and bottom of pan is normal.

To minimize deposit build-up, change the water weekly or use

distilled water.

2. Prior to cleaning, unplug the unit and allow it to cool.

3. To clean the pan, use one to two quarts of water and a low-

abrasion, bleach-free cleanser. Rub the metal surfaces with a non-

metallic, plastic scrub pad. Rinse pan thoroughly with hot water

after cleaning and dry with a soft cloth. Avoid using steel wool or

scouring pads. To remove hard water mineral build-up, fill the

pan with one gallon of distilled vinegar and three gallons of water

after cleaning. Let the pan soak overnight and rinse thoroughly.

The perforated insert also may be soaked if needed.

Warranty and Repairs

1. The Splint-Form 1000 has a one-year warranty from the date of

shipment covering the cost of pick up, repairs and return ship-

ment of a new replacement unit. North Coast is not responsible

for outside repair work or electrical modifications performed by

the customer or unauthorized technician. Removing the bottom

cover from the pan to expose electrical components or any

alteration to the external or internal wiring voids the one

year warranty.

Statement of Intended Use

The Splint Form 1000 is designed to maintain water bath temperatures for heating thermoplastic materials in clinics and hospitals.

2. A thirty day warranty is in effect following repairs authorized by

North Coast Medical. This warranty is from the date of the return

shipment to the customer.

3. All repair work must be performed by a qualified service technician.

Removable

Insert Pan

Splint-Form 1000

NC14600

800-821-9319 Manufactured by North Coast Medical. REV14600i_0413

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Summary

Splint-Form 1000 Product Information

Statement of Intended Use

Defines the Splint-Form 1000's purpose for maintaining water bath temperatures for heating thermoplastic materials.

Instructions For Initial Use

Covers unpacking, cleaning the metal surface, and adding water to the Splint-Form 1000 unit.

Electrical Installation

Details the unit's grounded plug, socket requirements, and safety precautions against electrical shock.

Temperature Setting

Explains how to select and mark desired temperature settings and the recommended water temperature range.

Warranty and Repairs

Outlines the one-year warranty, conditions for voiding it, and repair authorization policies.

Care and Cleaning

Provides instructions for cleaning the pan, managing mineral buildup, and using cleaning agents.

Splint-Form 1000 Specifications

Warning Labels

Lists safety warnings for hot surfaces and hot liquids associated with the unit.

Construction

Describes the unit's materials, including stainless steel well, plastic housing, and insert.

Overall Size

Provides dimensions for the unit, insert pan, lid, and cord length.

Water Capacity

Specifies the maximum water capacity and recommended water level from the pan bottom.

Temperature Range

Details the operating temperature range, warm-up time, and behavior when water evaporates.

Sheet Capacity

Indicates the maximum size of thermoplastic sheets the pan can accommodate.

Splint-Form 1000 Trouble Shooting

Important Electrical Repair Note

Emphasizes that electrical repairs must be done by qualified technicians and voids warranty if altered.

Pan Does Not Turn On

Troubleshooting steps for the unit not powering on, including checking plug and breaker.

Pan Takes Twice As Long To Heat Up

Addresses slow heating issues, potential causes like extension cords, and suggests technician checks.

Pan Does Not Heat Up

Diagnoses non-heating problems, suggesting thermostat replacement or wiring checks by a technician.

Water Boils Away Or Water Level Drops Quickly

Solutions for water loss, recommending lid use, maintaining water level, and using timers.

Difficulty Draining Water

Suggests using a specific hand pump for easier water siphoning.

Indicator Light Behavior

Explains when the indicator light should be on or off, relating it to water level and element temperature.

The Splint-Form 1000 is a water bath designed for heating thermoplastic materials in clinical and hospital settings. It maintains water bath temperatures to facilitate the molding of splints and other thermoplastic products.

Function Description:

The device operates by heating water in a stainless steel well, allowing for the controlled softening of thermoplastic materials. It features a dial template marked #1-10 for temperature selection, enabling therapists to choose and mark desired settings for specific materials. A low water light indicates when the water level is too low, and a high limit switch acts as a safety mechanism, shutting off the unit if temperatures reach 220°F (104°C) due to water evaporation. The unit is designed for wet operation, with a recommended water level of 3 inches from the pan bottom. It accommodates thermoplastic sheets up to 11" x 19" (30 x 48cm).

Important Technical Specifications:

Overall Size:
- Width: 13½" (34cm)
- Length: 21½" (55cm)
- Height: 9" (23cm)
Insert Size: 20" x 12" x 6" (51 x 30 x 15 cm)
Lid Size: 12½" x 20½" (32 x 52 cm)
Cord and Plug: 6" (15 cm) long, with a three-prong electrical plug.
Water Capacity: Twelve quarts maximum (3" of water, measured from bottom of pan excluding insert).
Temperature Range: 90 to 170°F (32° to 77°C) for wet operation.
Warm-up Time: Approximately 120 minutes.
Construction: Stainless steel heat well, hard plastic outer housing, perforated insert, and a removable clear plastic cover.
Electrical Requirements: 15 AMP, 120 volt grounded outlet. The unit must be plugged into a grounded, isolated three-prong socket. Avoid extension cords or power strips.

Usage Features:

Initial Setup: Unpack the unit, wipe away any protective oil coating, and add water (recommended 3" from the bottom of the pan).
Temperature Setting: Turn the control dial clockwise from "off" to #10. Use a waterproof thermometer to adjust the dial to achieve the desired temperature, typically between 140°F and 160°F (60°C and 71°C). Mark the dial template for future reference. To turn off the pan, turn the dial to the "off" position.
Safety: The unit is equipped with a three-prong plug for electrical shock protection. A high limit thermostat prevents overheating if water evaporates.
Water Level Monitoring: An indicator light near the dial will illuminate when the water level is too low, signaling the need to add water. This light operates based on the element temperature, indicating when the element is not operating efficiently due to low water.
Recommended Accessories: A heavy-duty timer (sold separately) is recommended for automatic on/off control, especially for pre-warming. A Jack Rabbit Hand Pump (NC15489) is recommended for draining water.
Limitations: Do not submerge the product in water or splash water onto side panels or wiring. Use only with the perforated insert pan. Leaving the unit on continuously for 24 hours is not recommended.

Maintenance Features:

Cleaning: Unplug the unit and allow it to cool before cleaning. Use one to two quarts of water and a low-abrasion, bleach-free cleanser with a non-metallic, plastic scrub pad. Rinse thoroughly with hot water and dry with a soft cloth. Avoid steel wool or scouring pads.
Mineral Deposit Removal: To remove hard water mineral build-up, fill the pan with one gallon of distilled vinegar and three gallons of water. Let the pan soak overnight and rinse thoroughly. The perforated insert can also be soaked.
Water Replacement: Due to daily water loss and mineral deposit build-up, it is recommended to refill the pan weekly or use distilled water.
Repairs: All electrical repairs must be performed by a qualified service technician. Removing the bottom cover or altering external/internal wiring voids the one-year warranty. Only original manufacturer parts should be used for repairs.
Warranty: The Splint-Form 1000 comes with a one-year warranty from the date of shipment, covering pick-up, repairs, and return shipment of a new replacement unit. A thirty-day warranty is in effect for repairs authorized by North Coast Medical, starting from the date of return shipment to the customer.