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North Star M459231B.1 - User Manual

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Electric Stationary Air Compressor
Installation, Operation and Maintenance Manual
To the Owner:
Thank you for purchasing a NorthStar Air Compressor. Your machine is designed for long life, dependability, and
the top performance you demand! Please take time now to read through this manual so you better understand
the machine’s operation, maintenance and safety precautions. Everyone who operates this machine must read
and understand this manual. The time you take now will prolong your machine’s life and prepare you for its safe
operation. Enjoy the exceptional performance of your NorthStar Air Compressor, the industry leader!
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any
time without incurring any obligation to install them on units previously sold.
Quick Facts
Pump Oil
Check pump oil level before starting.
Use Non-detergent pump oil (part #35605).
Air Filter
Make sure your air filter is clean and particle free.
Replacement air filter (part #35409).
Maximum
Pressure
Maximum pressure = 175 psi
Maintenance
Schedule
Tank:
Drain water daily.
Compressor
Pump:
Oil: change after first 50 hours, then every 3 months or 500 hours.
Read and understand all manuals before operating.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
M459231B.1
459231; 5 HP Leeson, 19.2 PSC, 80 gal.
459241; 7.5 HP Leeson, 29.5 PSC, 80 gal.
M35643K.2
®

Questions and Answers

Summary

Safety

Definitions

Defines hazard levels like DANGER, WARNING, CAUTION.

General Safety Precautions

Lists critical safety rules to follow during operation and maintenance.

Breathing Air Precaution

Warns against using compressor air for breathing applications without treatment.

Receipt and Inspection

Machine Component Identification

Installation

Selecting a Location

Guides on choosing a suitable indoor location for the compressor.

Discharge Piping and System Setup

Covers discharge piping, main lines, drip/drop legs, and general requirements.

Wiring Installation

General Wiring Considerations

Discusses motor rating, power supply compatibility, and wire size selection.

Motor Starter and Circuit Breaker

Details magnetic starters, circuit breaker requirements, and wiring connections.

Operation

Compressor Lubrication

Covers proper lubrication procedures, including synthetic and alternate lubricants.

Initial Start-Up Procedure

Step-by-step guide for the initial startup of the air compressor.

Moisture in Compressed Air

Explains the formation of moisture in compressed air and its implications.

Maintenance

Scheduled Maintenance Tasks

Outlines daily, weekly, monthly, and periodic maintenance checks and tasks.

Drive Belt Adjustment

Instructions for adjusting the drive belt tension and alignment.

Service Parts and Kits

Lists available service parts and gasket kits for the compressor.

Exploded View and Component List

Pump Assembly 779102

Pump Assembly 779103

Troubleshooting

Limited Warranty

Summary

Safety

Definitions

Defines hazard levels like DANGER, WARNING, CAUTION.

General Safety Precautions

Lists critical safety rules to follow during operation and maintenance.

Breathing Air Precaution

Warns against using compressor air for breathing applications without treatment.

Receipt and Inspection

Machine Component Identification

Installation

Selecting a Location

Guides on choosing a suitable indoor location for the compressor.

Discharge Piping and System Setup

Covers discharge piping, main lines, drip/drop legs, and general requirements.

Wiring Installation

General Wiring Considerations

Discusses motor rating, power supply compatibility, and wire size selection.

Motor Starter and Circuit Breaker

Details magnetic starters, circuit breaker requirements, and wiring connections.

Operation

Compressor Lubrication

Covers proper lubrication procedures, including synthetic and alternate lubricants.

Initial Start-Up Procedure

Step-by-step guide for the initial startup of the air compressor.

Moisture in Compressed Air

Explains the formation of moisture in compressed air and its implications.

Maintenance

Scheduled Maintenance Tasks

Outlines daily, weekly, monthly, and periodic maintenance checks and tasks.

Drive Belt Adjustment

Instructions for adjusting the drive belt tension and alignment.

Service Parts and Kits

Lists available service parts and gasket kits for the compressor.

Exploded View and Component List

Pump Assembly 779102

Pump Assembly 779103

Troubleshooting

Limited Warranty

North Star M459231B.1 Specifications

General IconGeneral
Maximum Pressure175 PSI
Voltage230V
Pump MaterialCast Iron
Stages2
Tank Size30 gal
Amperage15A

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