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NorthStar 15781520 User Manual

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M15781520C.1
Owner’s Manual
Pressure Washer: Machine that cleans dirty surfaces
with high pressure water.
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the
pressure washer, shut off the engine and get to fresh air RIGHT AWAY.
Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Replace Temporary Pump Oil Plug: Pump is shipped with oil. Remove shipping tape and black vent plug (if
present) from oil fill cap.
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Operations", section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use.
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See Maintenance Schedule Summary for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 15781520, 15782020
SERIAL NUMBER: _____________

Table of Contents

Questions and Answers:

NorthStar 15781520 Specifications

General IconGeneral
BrandNorthStar
Model Number15781520
Pressure4000 PSI
Flow Rate4.0 GPM
EngineHonda GX390

Summary

About Your Pressure Washer

Intended Use and Power Source

Describes the product's purpose, power source, and necessary supplies for operation.

Site Location Requirements

Specifies outdoor use only and necessary location criteria for safe operation.

Personal Safety and Operator Eligibility

Outlines required safety apparel, adult supervision, and restrictions under influence.

Specifications

Component Identification

Main Unit Components

Identifies key parts of the pressure washer unit, including engine and pump.

Spray Gun and Accessories

Details the spray gun, its trigger, outlet, and nozzle accessories for operation.

Safety

Hazard Signal Word Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE signal words used in the manual.

Safety Labeling

Safety Decal Locations

Illustrates the placement of important warning decals on the pressure washer unit.

Initial Set-Up

Inspect and Unpack Components

Guides the user through checking for missing or damaged components upon receiving the unit.

Assembly Procedures

Provides step-by-step instructions for assembling the handle and spray gun.

Moving and Location Selection

Details how to safely move, lift, and select an outdoor location for the pressure washer.

Positioning, Airflow, and Exhaust

Specifies optimal placement for airflow, exhaust direction, and avoiding obstructions.

Spark Arrestor Installation

Instructs on installing a spark arrestor if the unit is used near flammable areas.

Operation

General Operation Safety Rules

Essential safety guidelines for all operators, covering equipment, personal gear, and hazard awareness.

Conditions for Safe Use

Defines conditions for use, operator eligibility, and prohibits modifications or operation of damaged units.

Preparing for Operation

Steps for preparing the pressure washer before starting, including fluid checks and fueling.

Emergency Response and Protective Gear

Guidance on emergency procedures for injuries and required personal protective equipment.

Fuel and Spray System Inspections

Instructions for inspecting the fuel and spray systems for leaks or damage before use.

Connect Hoses, Water Supply, and Spray Nozzle

Guides for connecting hoses and selecting the appropriate nozzle.

Select and Attach Nozzle

Explains how to choose the correct nozzle and attach it securely to the spray gun.

Prime Water Supply and Purge Air

Steps to turn on the water supply and purge air from the system before starting the engine.

Set Up for Chemical Spray

Instructions for preparing cleaning solutions and connecting the chemical hose for spraying.

Start-Up Procedures

Instructions for starting the engine and applying cleaning chemicals.

Begin High Pressure Spray

Step-by-step guide on how to perform high-pressure spraying safely and effectively.

Shutdown Procedure

Detailed steps for safely shutting down the engine and relieving system pressure.

Spray Gun Safety Lock Usage

Explains how to use the spray gun safety lock to prevent accidental discharge.

Storage

Between-Use Storage

Basic steps for storing the unit between uses, including periodic maintenance.

Freezing Condition Preparation

Instructions to prepare the unit for storage in freezing temperatures to prevent damage.

Long-Term Engine Storage Preparation

Steps to prepare the engine for storage longer than 30 days, including fuel system care.

General Pressure Washer Storage

Final steps for preparing the entire unit and moving it to its storage location.

Maintenance & Repair

Maintenance Schedule Summary

Overview of recommended maintenance tasks and their frequencies for optimal performance.

Servicing Safety Precautions

Crucial safety guidelines to follow before and during any maintenance or repair activities.

Keep Pressure Washer Clean

Instructions for cleaning the exterior of the pressure washer to prevent debris buildup.

Spray System Inspection

Guidance on inspecting the spray system for damage and leaks before each use.

Fuel System and Tire Pressure Checks

Procedures for inspecting the fuel system for leaks and checking tire pressure before operation.

Engine Maintenance Procedures

Details routine engine maintenance tasks as specified in the engine owner's manual.

Pump Oil Change Procedure

Steps for draining and refilling the pump oil according to the recommended schedule.

Troubleshooting

Engine Starting Issues

Common causes and solutions for the engine failing to start.

Pressure and Flow Problems

Identifies reasons for low or surging pressure and corrective actions.

Chemical Injection Troubleshooting

Addresses issues related to the chemical injection system not working correctly.

Parts Explosion

Parts List

Pump Assemblies

Pump Assemblies Parts List

Pump Exploded View - Comet AWD

Pump Exploded View - Cat 66DX

Limited Warranty

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